Manufacturing method for assembling at least a high voltage vertical disk ferrule

A manufacturing method for assembling a high voltage vertical ferrule and a wire, comprising the steps of:

• pushing an end portion of a wire shield of said wire into a flared end portion;
• inserting said high voltage vertical ferrule over a wire core insulation of said wire, said flared end portion extending substantially perpendicular to a direction along which said ferrule is inserted over said wire core insulation of said wire;
• pushing said high voltage vertical ferrule against said flared end portion of said wire shield of said wire;
• allowing for the formation of a bunched or an accordion in a portion of said wire shield of the wire substantially located between said vertical disk ferrule and an outer insulation of said wire;
• and
• one of soldering, welding, and brazing said flared portion of said end portion of said wire shield and said high voltage vertical ferrule together to form a soldered, welded, or brazed portion.

A manufacturing method for assembling a high voltage vertical disk ferrule and a wire, comprising the steps of:

• inserting a ferrule over a wire shield of the wire;
• pushing an end portion of the wire shield against said ferrule into a flared end portion, said flared end portion extending substantially perpendicular to a direction along which said ferrule is inserted over said wire shield of said wire;
• and
• one of soldering welding, and brazing said flared end portion of said wire shield and said ferrule together to form a soldered, welded, or brazed portion,
• wherein said step of inserting at least one high voltage vertical disk ferrule includes the steps of:
• inserting a first high voltage vertical disk ferrule over said wire shield of said wire;
• pushing said end portion of said wire shield against said first high voltage vertical disk ferrule or pushing said first high voltage vertical disk ferrule against said end portion of said wire shield;
• inserting a second high voltage vertical disk ferrule over a wire core insulation of said wire;
• pushing said second high voltage vertical disk ferrule against said end portion of said wire shield;
• and
• one of soldering, welding, and brazing said first high voltage vertical disk ferrule and said second high voltage vertical disk ferrule together to form a soldered, welded, or brazed portion;
• sandwiching a flared portion of said wire shield of said wire between said first and second high voltage vertical disk ferrules, then soldering, welding, or brazing said first high voltage vertical disk ferrule, said second high voltage vertical disk ferrule, and said flared portion of said wire shield together to form a soldered, welded, or brazed portion;
• and
• further comprising the step of allowing the formation of a bunched or an accordion in a portion of said wire shield of said wire substantially located between said first high voltage vertical disk ferrule and an outer insulation of said wire.