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US 11,767,608 B2Granted
Methods of preparing 7xxx aluminum alloys for adhesive bonding, and products relating to the same
AssigneeArconic Technologies LLC
InventorsAli Unal, June M. Epp, James M. Marinelli, Marissa Menanno
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Abstract
Methods of preparing 7xxx aluminum alloy products for adhesive bonding and products made therefrom are disclosed. Generally, the methods include preparing a 7xxx aluminum alloy product for anodizing, then anodizing the 7xxx aluminum alloy product, and then contacting the anodized 7xxx aluminum alloy product with an appropriate chemical to create a functionalized layer. The new 7xxx aluminum alloy products may realize improved shear bonding performance.
Claims20
A method comprising:
- (a) preparing a 7xxx aluminum alloy product for anodizing, wherein the 7xxx aluminum alloy product comprises an oxide layer on a base, and wherein the preparing step (a) comprises:
- (i) cleaning surfaces of the 7xxx aluminum alloy product;
- (ii) after the cleaning step (a)(i), exposing the 7xxx aluminum alloy product to a caustic;
- (iii) after the exposing step (a)(ii), contacting the 7xxx aluminum alloy product with an acid;
- and
- (iv) rinsing the 7xxx aluminum alloy product with water;
- wherein, due to the preparing step at least some of the oxide layer is removed and a prepared oxide layer is produced on the base,
- wherein, due to steps (a)(i)-(a)(iv), a prepared 7xxx aluminum alloy product is produced;
- (b) anodizing the prepared 7xxx aluminum alloy product in an acidic electrolyte solution and for a time sufficient to produce an anodic oxide layer, thereby producing an anodized 7xxx aluminum alloy product;
- (i) wherein a total thickness of the prepared oxide layer plus the anodic oxide layer is from 15 to 150 nanometers;
- and
- (c) after the anodizing step (b), contacting the anodized 7xxx aluminum alloy product with a phosphorous-containing organic acid to create a functional layer on the anodic oxide layer of the anodized 7xxx aluminum alloy product,
- wherein the contacting is selected from a group consisting of spraying, immersion, roll coating, and combinations thereof.
10 more elements
Dependencies are inferred from the claim text.