End mill and drilling method
AssigneeSubaru Corporation
InventorDaisuke Ishimaru
Life of this patent
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Abstract
According to one implementation, an end mill for orbital drilling includes: a shank; a first cutting edge formed in a peripheral portion of the shank; and a second cutting edge formed in a bottom portion of the shank. At least a chamfered edge is formed on a first ridgeline between a first rake face and a first flank of the first cutting edge.
Claims16
An end mill for orbital drilling by which a workpiece is drilled by feeding a tool, in a tool axis direction offset to a central axis of a hole to be drilled, while rotating the tool around the tool axis direction and rotating the tool around the central axis of the hole,
- the end mill comprising:
- a shank;
- a first cutting edge formed in a peripheral portion of the shank and having a first end and a second end spaced apart in the tool axis direction;
- and
- a second cutting edge formed in a bottom portion of the shank,
- wherein at least a chamfered edge is formed on a first ridgeline between a first rake face and a first flank of the first cutting edge with the chamfered edge having a width W that is less than or equal to 150 μm,
- wherein the chamfered edge has an angle more than 0° and less than 30° to a cutting direction to the workpiece,
- wherein a first honed edge is formed in a first flank side of the first ridgeline, while the chamfered edge is formed in a first rake face side of the first ridgeline and borders a tip of the first cutting edge,
- wherein the first honed edge has a radius not less than 10 μm and not more than 30 μm,
- wherein a second honed edge is formed on a second ridgeline between a second rake face and a second flank of the second cutting edge, and
- wherein the second ridgeline has no chamfered edge, and
- wherein the first end of the first cutting edge originates at a location coinciding with a most proximal cutting edge region location in the shank, and extends continuously and without interruption on the periphery of the shank to a third honed edge extending between the second end of the first cutting edge and the second cutting edge, and
- wherein the first rake face defines a positive rake angle in the first cutting edge, and
- wherein the second rake face defines a zero or positive rake angle in the second cutting edge.
An end mill for orbital drilling by which a workpiece is drilled by feeding a tool, in a tool axis direction offset to a central axis of a hole to be drilled, while rotating the tool around the tool axis direction and rotating the tool around the central axis of the hole,
- the end mill comprising:
- a shank;
- a first cutting edge formed in a peripheral portion of the shank and having a first end and a second end spaced apart in the tool axis direction;
- and
- a second cutting edge formed in a bottom portion of the shank,
- wherein at least a chamfered edge is formed on a first ridgeline between a first rake face and a first flank of the first cutting edge,
- wherein the chamfered edge has an angle more than 0° and less than 30° to a cutting direction to the workpiece, and wherein the chamfered edge has a width W that is less than or equal to 150 μm,
- wherein a first honed edge is formed in a first flank side of the first ridgeline, while the chamfered edge is formed in a first rake face side of the first ridgeline and borders a tip of the first cutting edge,
- wherein the first honed edge has a radius not less than 10 μm and not more than 30 μm,
- wherein a second honed edge is formed on a second ridgeline between a second rake face and a second flank of the second cutting edge, and
- wherein the second ridgeline has no chamfered edge, and
- wherein the first cutting edge extends along an outermost periphery of the peripheral portion and between the first and second ends of the first cutting edge for a length in the tool axis direction that is greater than a length of a maximum radius extending from the tool axis to the outermost periphery of the first cutting edge, and
- wherein the first rake face defines a positive rake angle in the first cutting edge, and wherein the second rake face defines a zero or positive rake angle in the second cutting edge.
Dependencies are inferred from the claim text.