Wiring harness, vehicle component, mold, mold system and method for manufacturing the wiring harness
AssigneeYazaki Systems Technologies GmbH
InventorsMartin Einert, Gotz Roderer, Dietrich Von Knorre, Aldo Navarro Malaga, Adam Neal
Life of this patent
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Abstract
A wiring harness (1010), a motor vehicle component (1000), a mold (15) for manufacturing a wiring harness (1010), a mold system (10) and a method for manufacturing the wiring harness (1010), the wiring harness (1010) comprising at least one bunch (1020) of at least two cables (1025) and a sheath (1030), at least some sections of the bunch (1020) of cables being embedded in the sheath (1030).
Claims21
A wiring harness for a motor vehicle, comprising:
- at least one cable bundle comprising at least two cables and an envelope, wherein at least some section or sections of the cable bundle is/are embedded in the envelope;
- and
- a first fastening element and a second fastening element, which are connected to each other at a fastening plate of the first fastening element,
- wherein the first fastening element has a first fastening bracket with a third aperture,
- wherein the third aperture is configured to correspond to the cable bundle or to one or more cables of the cable bundle,
- wherein the first fastening element is embedded in the envelope,
- wherein the first fastening element is configured to hold at least one of the cables of the cable bundle in a predefined position, and
- wherein the second fastening element has a second engagement section, which is configured to engage in a vehicle component of the motor vehicle in order to fasten the wiring harness on the vehicle component.
A wiring harness for a motor vehicle, comprising:
- at least one cable bundle comprising at least two cables and an envelope,
- wherein at least some section or sections of the cable bundle is/are embedded in the envelope,
- wherein the envelope has a first layer and a second layer,
- wherein the cable bundle is embedded in the first layer,
- wherein the first layer comprises a first material, and the second layer comprises a second material, and
- wherein the second material has a different elasticity than the first material.
A wiring harness for a motor vehicle, comprising:
- at least one cable bundle comprising at least two cables, and an envelope,
- wherein at least some section or sections of the cable bundle is/are embedded in the envelope,
- wherein the envelope has a first envelope section and a second envelope section,
- wherein the first envelope section has a first transverse extent with respect to a first direction of longitudinal extent of the first envelope section,
- wherein the second envelope section has a second transverse extent with respect to a second direction of longitudinal extent of the second envelope section, and
- wherein the first transverse extent is greater than the second transverse extent.
A mold for producing a wiring harness,
- comprising a wall and an opening,
- wherein the wall delimits a mold cavity, at least laterally,
- wherein the mold cavity adjoins the opening at the top,
- wherein an aperture is provided in the wall,
- wherein the aperture is configured as a through opening and is arranged in a wall bottom of the mold,
- wherein the wall bottom delimits the mold cavity at the bottom,
- wherein the aperture is configured to accommodate at least a section of a first and/or second fastening element of the wiring harness,
- and/or
- wherein an ejector for removing the wiring harness from the mold is configured to reach through the aperture.
A mold for producing a wiring harness,
- comprising a wall and an opening,
- wherein the wall delimits a mold cavity, at least laterally,
- wherein the mold cavity adjoins the opening at the top,
- wherein the wall has a wall surface which faces the mold cavity, and
- wherein the wall surface is laser-polished, at least in some section or sections.
A mold for producing a wiring harness,
- comprising a wall and an opening,
- wherein the wall delimits a mold cavity, at least laterally,
- wherein the mold cavity adjoins the opening at the top,
- comprising a first mold part and a second mold part,
- wherein the first mold part has an engagement element at one longitudinal end,
- wherein the second mold part has a socket configured to correspond to the engagement element at a longitudinal end of the second mold part which faces the longitudinal end of the first mold part,
- wherein the engagement element engages in the socket and connects the first mold part positively to the second mold part,
- wherein the engagement element and the socket are configured in such a way in relation to one another that removal in the longitudinal direction is blocked by the engagement of the engagement element in the socket, and
- wherein the engagement element and the first mold part are of integral and materially unitary configuration.
A mold system comprising a mold and a mounting board,
- wherein the mold comprising a wall and an opening,
- wherein the wall delimits a mold cavity, at least laterally,
- wherein the mold cavity adjoins the opening at the top,
- wherein, on a side facing the mounting board, the mold has a further engagement element and, on a side facing the mold, the mounting board has at least one grid having a plurality of further sockets,
- or wherein, on a side facing the mounting board the mold has a further socket and, on a side facing the mold, the mounting board has a grid having a plurality of further engagement elements,
- wherein the further engagement element and the further socket are arranged in a manner corresponding to one another,
- wherein the further engagement element engages in one of the further sockets and connects the mounting board positively and in a reversibly detachable manner to the mold,
- wherein the other further sockets of the grid remain free
- or
- wherein one of the further engagement elements engages in the further socket and connects the mounting board positively and in a reversibly detachable manner to the mold,
- wherein the other further engagement elements of the grid remain free, and
- wherein the further engagement element is preferably of integral and materially unitary configuration with the mold or with the mounting board.
Dependencies are inferred from the claim text.