Implant surfaces that enhance osteoinduction
AssigneeTitan Spine, LLC
InventorsMichelle B. Gallagher, Mark E. Berg, Jennifer M. Schneider
Life of this patent
Estimating the term…
Abstract
Bone-contacting surfaces and free surfaces of orthopedic implants. The implants are additively manufactured, followed by mechanical, chemical, or mechanical and chemical erosion. At least some of the surfaces of the implants include an osteoinducting roughness that has micro-scale structures and nano-scale structures that facilitate and enhance osteoinduction and osteogenesis, as well as enhanced alkaline phosphatase, osterix, and osteocalcin expression levels along the pathway of mesenchymal stem cell differentiation to osteoblasts.
Claims20
An orthopedic implant having osteoinducting bone-contacting surfaces, produced according to a process comprising:
- vertically additively manufacturing an orthopedic implant by depositing an initial material layer to form a first exterior side of the orthopedic implant not intended to contact bone, depositing and sintering successive material layers having edges that form bone-contacting surfaces that define a top and a bottom of the orthopedic implant adapted to be placed in contact with bone, and depositing a final material layer to the successive material layers to form a second exterior side of the orthopedic implant not intended to contact bone;
- and
- then mechanically, chemically, or mechanically and chemically eroding the one or more bone-contacting surfaces, but not the one or more free surfaces, to impart an osteoinducting roughness comprising micro-scale structures and nano-scale structures onto the one or more bone-contacting surfaces to provide a friction-type grip that avoids digging into the bone and inhibits movement of the orthopedic implant when the one or more bone-contacting surfaces are placed in contact with the bone.
An orthopedic implant having osteoinducting bone-contacting surfaces, produced according to a process comprising:
- additively manufacturing an orthopedic implant having one or more free surfaces and having one or more bone-contacting surfaces adapted to be placed in contact with bone, wherein the additively manufacturing imparts a macro-scale roughness on the one or more bone-contacting surfaces to inhibit movement of the orthopedic implant when the bone-contacting surfaces are placed in contact with bone;
- masking at least one of the one or more free surfaces;
- and
- then mechanically, chemically, or mechanically and chemically eroding the one or more bone-contacting surfaces, but not the masked at least one of the one or more free surfaces, to impart an osteoinducting roughness comprising micro-scale structures and nano-scale structures onto the one or more bone-contacting surfaces, wherein the macro-scale roughness overlaps with the micro-scale structures and the nano-scale structures on the one or more bone-contacting surfaces and wherein the micro-scale structures and the nano-scale structures are dimensioned to avoid digging into the bone and are in a pattern that is oriented opposite to a biologic force to be applied to the implant upon implantation, and
- after mechanically, chemically or mechanically and chemically eroding the one or more bone-contacting surfaces, removing the masking and passivating the one or more bone-contacting surfaces using an aqueous solution comprising nitric acid to produce bone-contacting surfaces free of contaminants and added surface materials.
An orthopedic implant having osteoinducting bone-contacting surfaces and osteoinducting free surfaces, produced according to a process comprising:
- vertically additively manufacturing an orthopedic implant in an inert environment by depositing an initial material layer to form a first exterior side of the orthopedic implant not intended to contact bone, depositing and sintering successive material layers having edges that form bone-contacting surfaces that define a top and a bottom of the orthopedic implant adapted to be placed in contact with bone, and depositing a final material layer to the successive material layers to form a second exterior side of the orthopedic implant not intended to contact bone;
- following additively manufacturing the orthopedic implant, hot isostatic pressing the orthopedic implant at a temperature and pressure sufficient to collapse inclusions present within the implant body;
- and
- then mechanically, chemically, or mechanically and chemically eroding the one or more bone-contacting surfaces and the one or more free surfaces, to impart an osteoinducting roughness comprising micro-scale structures and nano-scale structures that are different than teeth onto the one or more bone-contacting surfaces and the one or more free surfaces.
Dependencies are inferred from the claim text.