Fasteners and wall assemblies
OwnerGlen Haydn Pringinventor
Life of this patent
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OwnerGlen Haydn Pringinventor
Estimating the term…
A wall assembly (10) comprising top and bottom caps (11) and (12) which are generally U shaped channels and these are secured to a floor (13) and a concrete slab ceiling (14) which comprises in this case the underside of a concrete floor of the next level in a multi-storey building. In these arrangements the ceiling (14) has to be arranged in relation to the wall (15) for deflection of the ceiling (14), consequentially, the track (11) is spaced from the underside surface (16) by a distance of typically 20 mm and a suitable compressible spacer arrangement (17) is located between the upper surface (18) of the track (11) and the underside surface (16). The spacer arrangement (17) may be any suitable infill and one example may be a fire rated double sided adhesive layered expandable/compressible tape or foam. This tape may be applied to the upper outer surface of the channel and its other side adhesively applied to the underside of the concrete.
A wall frame comprising top and bottom tracks secured to top and bottom surfaces, the tracks having channels accommodating spaced studs extending between the top and bottom tracks in fixed spaced relation to form with the top and bottom tracks a rigid frame, inhibiting any vertical movement of the studs relative to the top or bottom tracks, the top track having axially spaced axially extending slots of predetermined length, spaced fasteners used to secure the tracks to the surfaces and with some of said fasteners passing through the slots in the top track, each fastener passing through the slots in the top track comprising a hold section penetrating the top surface, a head and a deflection guide slideway in the form of a cylinder movable up, down and along the respective slot to account for surface deflection, the fastener having a stop comprising one end of the cylinder adapted to set a distance of the head from the top surface and thereby set the track distance from the top surface, the track distance set being for the sole purpose of accommodating vertical displacement of the top surface, the studs being rigid with the tracks to inhibit relative movement between the studs and the tracks while the distance of the head from the top surface and the predetermined length of the slots is selected to accommodate top surface movement by permitting relative movement between the top track and the fasteners due to said surface deflection of the said top surface, the fasteners being chosen such that shear load testing of the stud track and fastener combination demonstrates a stud track and fastener combination demonstrates a stud to track failure at 6 mm-10 mm deflection and ranging from applied loads of 2.5 kN to 7 kN with no effect on the fasteners.
An in situ rigid wall assembly comprising an upper track, a lower track, wall frame elements extending between the tracks and being fixed to the tracks, the wall assembly being secured to concrete surfaces, the upper track having axially spaced and axially extending slots of predetermined length and being spaced from an adjacent said concrete surface and being in axial slidable engagement with spaced fasteners passing through each of the slots, each fastener having a deflection guide slideway passing through the track and a stop setting a gap of predetermined width between the track and the adjacent said concrete surface determined by the position of the stop, a filler or spacer arrangement employed in the gap and wall cladding secured to the wall frame elements and to the tracks, the slot length and gap width being selected to accommodate movement of the adjacent said concrete surface, the fasteners being chosen such that shear load testing of the stud track and fastener combination demonstrates a stud track and fastener combination demonstrates a stud to track failure at 6 mm-10 mm deflection and ranging from applied loads of 2.5 kN to 7 kN with no effect on the fasteners.
A method to secure a wall track to an underside of a surface comprising:
A wall frame comprising top and bottom tracks secured to top and bottom surfaces, spaced studs extending between the top and bottom tracks in fixed spaced relation to form with the top and bottom tracks a rigid frame, spaced fasteners used to secure the tracks to the surfaces and to account for surface deflection each fastener comprising a hold section, a head and a deflection guide slideway in axial slidable engagement with the top track to account for surface deflection, the fastener having a stop adapted to set the distance of the head from the top surface and thereby set the track distance from the top surface, the studs being rigid with the tracks to inhibit relative movement between the studs and the tracks while permitting relative movement between the top track and the fasteners due to said surface deflection of the said top surfaces;
Dependencies are inferred from the claim text.