Cost-effective and eco-friendly composite product with robust impact strength

A composite product comprising:

• at least three layers selected from a thermoset layer, a glass layer, a composite layer, and a planar layer, wherein,
• the thermoset layer is made of a powder of waste hybrid composites or waste ceramic,
• the glass layer includes,
• at least one glass sublayer having a plurality of hexagonal units of glass fabric impregnated with an epoxy resin system, wherein the hexagonal units are surface treated with a bonding agent, arranged in an X-Y plane, and fused with a layer of compounded rubber, or
• at least two of the glass sublayers including the plurality of hexagonal units fused with a middle layer of the compounded rubber,
• the composite layer includes,
• a first composite sublayer having, multiple fused layers of HDPE with a solvent-based elastomeric adhesive layer, or multiple stitched layers of HDPE, and
• a second composite sublayer of the composite layer having multiple stitched layers of PET, and
• the planar layer is made of a composite core of synthetic polyester felt impregnated with a first resin system, wherein the core is encapsulated between bi-directionally and/or uni-directionally-oriented synthetic fabric selected from at least one of, polyester, carbon, aramid, glass, and basalt, and impregnated with a second resin system;
• and
• an upper superior layer of a fabric encapsulating the at least three of the thermoset layer, the glass layer, the composite layer, and the planar layer, wherein the composite product has a weight lower than 38 kg/m2 and a thickness of at least 22 mm, and wherein the composite product is configured to reduce an impact force imposed by a hard impactor travelling at a speed of 400 m/s to 1400 m/s while simultaneously damping vibrations and shocks from the impact therein.