Resin substrate and method for manufacturing resin substrate
AssigneeMurata Manufacturing Co., Ltd.
InventorRyosuke Takada
Life of this patent
Estimating the term…
Abstract
A resin substrate includes an insulating base material including opposing first and second main surfaces, at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction. The insulating base material is divided into first and second sections arranged in the X-axis direction. The first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region. A degree of resin molecular orientation in the first region in the Y-axis direction is greater than a degree of resin molecular orientation in the second section of the insulating base material in the Y-axis direction.
Claims29
A resin substrate comprising:
- an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other;
- wherein
- the insulating base material includes at least one resin layer including a liquid crystal polymer (LCP);
- the insulating base material is divided into a first section and a second section each of which is arranged in the X-axis direction;
- the first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region;
- a degree of resin molecular orientation in the first region in the Y-axis direction is greater than a degree of resin molecular orientation in the second section of the insulating base material in the Y-axis direction;
- and
- the degree of resin molecular orientation in the first region in the Y-axis direction is greater than a degree of resin molecular orientation in the first region in the X-axis direction.
A resin substrate comprising:
- an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other;
- wherein
- the insulating base material is divided into a first section and a second section each of which is arranged in the X-axis direction;
- the first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region;
- and
- a degree of resin molecular orientation in the second region in the X-axis direction is greater than a degree of resin molecular orientation in the second section of the insulating base material in in the X-axis direction.
A resin substrate comprising:
- an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other;
- wherein
- the insulating base material is divided into a first section and a second section each of which is arranged in the X-axis direction;
- the first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region;
- a Young's modulus in the first region in the Y-axis direction is greater than a Young's modulus in the second section in the Y-axis direction;
- and
- a Young's modulus in the first region in the X-axis direction is smaller than a Young's modulus in the second section in the X-axis direction.
A resin substrate comprising:
- an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other;
- wherein
- the insulating base material is divided into a first section and a second section each of which is arranged in the X-axis direction;
- the first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region positioned to the second main surface, and a third region between the first region and the second region;
- a Young's modulus in the second region in the X-axis direction is greater than a Young's modulus in the second section in the X-axis direction;
- and
- a Young's modulus in the second region in the Y-axis direction is smaller than a Young's modulus in the second section in the Y-axis direction.
A resin substrate comprising:
- an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other;
- wherein
- the insulating base material is divided into a first section, a second section, and a third section each of which is arranged in the X-axis direction;
- the first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region;
- the third section includes, when evenly divided into three in the Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region;
- a degree of resin molecular orientation in the first region of the first section in the Y-axis direction is greater than a degree of resin molecular orientation in the second section of the insulating base material in the Y-axis direction;
- and
- a degree of resin molecular orientation in the second region of the third section in the Y-axis direction is greater than the degree of resin molecular orientation in the second section of the insulating base material in the Y-axis direction.
A resin substrate comprising:
- an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other;
- wherein
- the insulating base material is divided into a first section, a second section, and a third section each of which is arranged in the X-axis direction;
- the first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region;
- the third section includes, when evenly divided into three in the Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region;
- a degree of resin molecular orientation in the second region of the first section in the X-axis direction is greater than a degree of resin molecular orientation in the second section of the insulating base material in the X-axis direction;
- and
- a degree of resin molecular orientation in the first region of the third section in the X-axis direction is greater than the degree of resin molecular orientation in the second section of the insulating base material in the X-axis direction.
A method for manufacturing a resin substrate including an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other, wherein the insulating base material is divided into a first section and a second section each of which is arranged in the X-axis direction, and the first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region, the method comprising:
- a first molecular orientation step of irradiating a portion in a resin layer, the portion to be the first region of the insulating base material, with a light beam or a laser beam, in order to orient resin molecules of the portion in the Y-axis direction;
- and
- a first insulating base material formation step of, when the first molecular orientation step has been completed, laminating a plurality of resin layers including the resin layer where the resin molecules of the portion have been oriented in the Y-axis direction, and heat-pressing the plurality of resin layers, in order to form the insulating base material, and in order to cause a degree of resin molecular orientation in the first region in the Y-axis direction to be greater than a degree of resin molecular orientation in the second section of the insulating base material in the Y-axis direction.
A method for manufacturing a resin substrate including an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other, wherein the insulating base material is divided into a first section and a second section each of which is arranged in the X-axis direction, and the first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region, the method comprising:
- a second molecular orientation step of irradiating a portion in a resin layer, the portion to be the second region of the insulating base material, with a light beam or a laser beam, in order to orient resin molecules of the portion in the X-axis direction;
- and
- a first insulating base material formation step of, when the second molecular orientation step has been completed, laminating a plurality of resin layers including the resin layer where the resin molecules of the portion have been oriented in the X-axis direction, and heat-pressing the plurality of resin layers, in order to form the insulating base material, and in order to cause a degree of resin molecular orientation in the second region in the X-axis direction to be greater than a degree of resin molecular orientation in the second section of the insulating base material in the X-axis direction.
A method for manufacturing a resin substrate including an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other, wherein the insulating base material is divided into a first section and a second section each of which is arranged in the X-axis direction, and the first section includes, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region, the method comprising:
- a second insulating base material formation step of forming the insulating base material;
- and
- a third molecular orientation step of, when the second insulating base material formation step has been completed, irradiating a portion to be the first region with a light beam or a laser beam from the first main surface, in order to cause a degree of resin molecular orientation in the first region in the Y-axis direction to be greater than a degree of resin molecular orientation in the second section of the insulating base material in the Y-axis direction.
A method for manufacturing a resin substrate including an insulating base material including a first main surface and a second main surface at least one of which is parallel or substantially parallel to each of an X-axis direction and a Y-axis direction in an X-Y-Z orthogonal coordinate system, the first main surface and the second main surface opposing each other, wherein the insulating base material divided into a first section and a second section each of which is arranged in the X-axis direction, and the first section including, when evenly divided into three in a Z-axis direction, a first region closest to the first main surface, a second region closest to the second main surface, and a third region between the first region and the second region, the method comprising:
- a second insulating base material formation step of forming the insulating base material;
- and
- a fourth molecular orientation step of, when the second insulating base material formation step has been completed, irradiating a portion to be the second region with a light beam or a laser beam from the second main surface, in order to cause a degree of resin molecular orientation in the second region in the X-axis direction to be greater than a degree of resin molecular orientation in the second section of the insulating base material in the X-axis direction.
Dependencies are inferred from the claim text.