Filling element, filling system, and method for filling containers
AssigneeKHS GmbH
InventorsLudwig Clüsserath, Dieter-Rudolf Krulitsch, Andreas Lohner, Bernd Bruch
Life of this patent
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Abstract
A filling element has a gas valve that controls flow of gas through a gas channel that extends into or faces the container during filling thereof. The gas valve transitions between discrete states, which includes a fully-open state, a closed state, and one or more partially-open states.
Claims19
An apparatus for filling containers with a filling material, said apparatus comprising a filling element, said filling element comprising a fluid channel through which liquid filling-material provided by a filling-material tank flows, a liquid valve in said fluid channel, a discharge opening downstream of said liquid valve for discharging said filling material into a container with said liquid valve opened, a gas channel having a gas opening through which gas flows into said container, and a gas valve that controls flow of gas through said gas channel, wherein said gas opening either extends into or faces said container during filling thereof and wherein said gas valve is configured to transition between a plurality of discrete states, said states comprising a fully-open state, a closed state, and at least one partially-open state, said fully-open state and said partially-open state having different flow resistances,
- wherein said gas valve includes a gas-valve tube with a seal seat and a gas-valve needle that moves relative to said gas-valve tube, said gas-valve needle comprising a sealing surface and a choke separated by a shaft, wherein, as said gas-valve needle moves distally towards said container along a closing direction, said seal seat eventually engages said sealing surface and closes said gas valve wherein proximal movement of said valve needle in a direction opposite said closing direction, causes said gas valve to assume a partially-open position in which said choke is within a constriction of said gas-valve tube, thereby causing only a narrow annular gap to remain between said choke and a wall of said gas-valve tube at said constriction, wherein further proximal movement of said choke raises said choke out of said constriction and completely opens said gas valve.
A method for using a filling element that comprises comprising a fluid channel through which liquid filling-material provided by a filling-material tank flows, a liquid valve in said fluid channel, a discharge opening downstream of said liquid valve for discharging said filling material into a container with said liquid valve opened, a gas channel having a gas opening through which gas flows into said container, and a gas valve that controls flow of gas through said gas channel, wherein said gas opening either extends into or faces said container during filling thereof and wherein said gas valve is configured to transition between a plurality of discrete states, said states comprising a fully-open state, a closed state, and at least one partially-open state, said method comprising causing said gas valve to be in said partially-open state to dry filling-material residues in said gas channel of said filling element, said method further comprising filling said container with liquid filing-material drawn from said filling-material tank, whereby gas flows through said gas channel at a speed that is slower than a speed that results when said gas valve is in said fully-open state, said fully-open state and said partially-open state having different flow resistances.
A method for using a filling element that comprises comprising a fluid channel through which liquid filling-material provided by a filling-material tank flows, a liquid valve in said fluid channel, a discharge opening downstream of said liquid valve for discharging said filling material into a container with said liquid valve opened, a gas channel having a gas opening through which gas flows into said container, and a gas valve that controls flow of gas through said gas channel, wherein said gas opening either extends into or faces said container during filling thereof and wherein said gas valve is configured to transition between a plurality of discrete states, said states comprising a fully-open state, a closed state, and at least one partially-open state, said method comprising pressurizing said container with a pressurizing gas, opening said liquid valve, and opening said gas valve, whereby said filling material drawn from said filling-material tank and flowing via said gas channel through said discharge opening and into said container displaces pressurizing gas that is in said container through said gas channel, wherein, while said container is being filled with said filling material, causing said gas valve to transition into said partially-open state for at least a portion of time during which filling with said filling material takes place, whereby inflow speed of said filling material is lower than it would have been had said gas valve been in said fully-open state.
Dependencies are inferred from the claim text.