Water-based polyurethane resin and manufacturing method thereof
AssigneeNan Ya Plastics Corporation
InventorsTe-Chao Liao, Sen-Huang Hsu, Chia-Lung Tsai
Life of this patent
Estimating the term…
Abstract
A water-based polyurethane resin and a method for manufacturing the same are provided. The method for manufacturing the water-based polyurethane includes: a preparation step of a prepolymer, a dilution step of the prepolymer, a water dispersion and chain extension step, and an acrylic synthesis step. The method further includes mixing polyol and polyisocyanate to obtain a prepolymer, and diluting the prepolymer by adding acrylic monomer in the prepolymer. In the water-based polyurethane resin, at least one of the polyhydric alcohol, polyisocyanate, and the acrylic monomer includes a compound with a cyclic structure.
Claims7
A method for manufacturing a water-based polyurethane resin, comprising:
- (1) a preparation step of a prepolymer:
- vacuum-dehydrating 105.24 g of a polyol and adding the vacuum-dehydrated polyol into a reactor, and adding 51.3 g of a polyisocyanate into the reactor when an oil bath temperature reaches 70° C. to 80° C. to carry out a synthetic reaction so as to obtain the prepolymer, wherein the polyol includes 20 g of polyester polyol synthesized from tricyclodecane dimethanol and adipic acid;
- (2) a dilution step of the prepolymer:
- adding 179 g of an acrylic monomer to reduce the viscosity of the prepolymer and maintaining a reaction temperature at 85° C. to 90° C. for 2 to 3 hours, and subsequently adding 26.4 g of sulfonate hydrophilic agent to continue the reaction for 25 to 40 minutes so as to obtain a polymer;
- (3) a water dispersion and chain extension step:
- cooling the polymer obtained from the step (2) to room temperature and adding 472.6 g of deionized water to the polymer under a high-speed shearing force that is generated at a rotational speed of 500 rpm, and subsequently adding 1.9 g of a chain extender to carry out a chain extension reaction for 30 minutes so as to obtain a water-based polyurethane dispersion;
- and
- (4) an acrylic synthesis step:
- mixing the water-based polyurethane dispersion obtained from the step (3) with 43.8 g of an emulsifier to form an emulsion, raising the reaction temperature to 50° C. to 70° C. after stirring evenly and then dropwise adding 0.4 g of an initiator, carrying out an acrylic polymerization reaction at 75° C. to 85° C. for 1 to 3 hours, and adding 0.15 g of a reducing agent after reducing the reaction temperature to 50° C. to 70° C. so as to obtain the water-based polyurethane resin;
- wherein all of the polyol, the polyisocyanate and the acrylic monomer include a cyclic structure compound.
Dependencies are inferred from the claim text.