Precharged negative electrode material for secondary battery
AssigneeKratos LLC
InventorsTimothy D. Newbound, Richard Owen Crowther, Reza Kavian, Bruce Andrew Kraay, Jeff A. Norris
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Abstract
Provided are methods of producing a negative electrode including comminuting Li-Group IVA alloy particles in a solvent to a desired particle size distribution range, exposing surfaces of the Li-Group IVA alloy particles to a monomer or polymer surface modifier present during the comminution process, the surface modifier forming a continuous coating on an exposed surface of the Li-Group IVA alloy particles, removing the solvent, and adding the surface-modified Li-Group IVA alloy particles to a negative electrode material by a coating process.
Claims17
A method of producing a negative electrode, the method comprising:
- comminuting Li-Group IVA alloy particles in a solvent to a submicron particle size range;
- exposing surfaces of the Li-Group IVA alloy particles to at least one monomer or polymer surface modifier present during the comminution process;
- the at least one surface modifier forming at least one continuous coating on at least one of the exposed surfaces of the Li-Group IVA alloy particles;
- before an end of comminuting and after exposing surfaces of the Li-Group IVA alloy particles to the at least one monomer or polymer surface modifier, adding a second at least one surface modifier to the solvent, wherein the second at least one surface modifier replaces or covalently bonds to the at least one surface modifier;
- removing the solvent;
- after removing the solvent, heating the surface-modified Li-Group IVA alloy particles at 200° C. to 1200° C. for 30 minutes to 24 hours;
- and
- adding the surface-modified Li-Group IVA alloy particles to a negative electrode material by a coating process,
- thereby yielding a particle size distribution of less than 600 nm full width at half maximum (FWHM) and a greater than 95% yield.
Dependencies are inferred from the claim text.