# US 11,607,684 B2 · Microfluidic sample chip, assay system using such a chip, and PCR method for detecting DNA sequences

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- Number: US 11,607,684 B2
- Document ID: US11607684B2
- Status: Granted
- Kind: B2
- Application number: 17/548,591
- Filed: 2021-12-12
- Published: 2022-03-31
- Granted: 2023-03-21
- Earliest claimed: 2016-12-19
- Assignees: Bforcure
- Applicants: Bforcure
- Inventors: Maël Le Berre
- Web page: https://patentgrep.com/patent/US11607684B2

## CPC

- B01L 3/502707: {characterised by the manufacture of the container or its components}
- B01L 3/502715: {characterised by interfacing components, e.g. fluidic, electrical, optical or mechanical interfaces}
- B01L 7/52: {with provision for submitting samples to a predetermined sequence of different temperatures, e.g. for treating nucleic acid samples}
- F28F 3/12: Elements constructed in the shape of a hollow panel, e.g. with channels {(F28D1/02, F28D1/03 take precedence)}
- B01L 2300/0816: Cards, e.g. flat sample carriers usually with flow in two horizontal directions
- B01L 2300/0864: comprising only one inlet and multiple receiving wells, e.g. for separation, splitting
- B01L 2300/185: using a liquid as fluid
- B01L 2400/0655: pinch valves
- F28F 2260/02: having microchannels
- B01L: CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- F28F: DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION (water and air traps, air venting F16)

## Abstract

A microfluidic sample chip to test biological samples, especially for a PCR-type and/or fluorescence assay. The chip being in the shape of a hollow block having at least one chamber delimited by an upper wall, a lower wall and at least one side wall, into which a sample can be introduced for testing. The lower wall of the block is made of a material with a high thermal conductivity and the upper wall is made of a material with a low thermal conductivity. Preferably, the upper wall is preferably permeable to radiation in the visible spectrum between 400 and 700 nm. The block having at least two openings through which the sample can be introduced into at least one of the chambers and through which the air present in the chamber can be evacuated when the sample is introduced.

## Claims

### Claim 1

A system to analyze PCR-type samples contained in at least one chamber of a micro-fluidic sample chip to test biological samples, for PCR or fluorescence analysis, in the form of a hollow block comprising said at least one chamber delimited by an upper wall, a lower wall and at least one side wall, into which a sample to be tested can be introduced;
wherein the block is provided with at least a lower side and an upper side parallel to each other, the lower side being disposed onto the lower wall, the upper side being disposed on the upper wall made of a material having a thermal conductivity lower than a material of the lower side and the upper side being permeable, at least in said at least one chamber, to radiations having a wavelength between 300 nm and 900 nm;
wherein the hollow block comprises at least two openings to introduce the sample into said at least one chamber and to discharge pressure in the chamber during the introduction of the sample;
the system comprising:
a thermalization film to increase or decrease, by a thermal cycling, a temperature of the micro-fluidic sample chip and the samples therein, in a thermal contact with the lower side of the micro-fluidic sample chip;
sealers to close said at least two openings in said at least one chamber to maintain a relative internal pressure of at least 5000 Pa (50 mbar) in said at least one chamber, an increase in the temperature of the samples causing said at least one chamber to expand, thereby improving the thermal contact between the lower side of the micro-fluidic sample chip and the thermalization film;
a pressure controller to maintain a relative external pressure greater than 50 mbar over the entire upper side of the micro-fluidic sample chip to provide a substantially uniform thermal contact between the lower side of the micro-fluidic sample chip and the thermalization film, wherein the upper wall of the micro-fluidic sample chip comprises a transparent portion traversed by light rays and located above said at least one chamber containing one of the samples;
an optical measurement instrument, comprising a camera, to optically observe the samples with a spatial resolution; and
wherein the pressure controller is formed by a plate of transparent material associated with a frame arranged at a periphery of the plate and springs configured to apply a pressure onto the frame.

### Claim 2 (depends on 1)

The system of claim 1, wherein the thermalization film utilizes a heat transfer liquid to provide a change in the temperature of the samples higher than or equal to 5° C./s.

### Claim 3 (depends on 1)

The system of claim 1, wherein the pressure controller is configured to maintain the relative external pressure higher than 100000 Pa (1 bar) over at least one portion of the upper side of the micro-fluidic sample chip.

### Claim 4 (depends on 1)

The system of claim 1, wherein the pressure controller is further formed by a housing having outer dimensions of the micro-fluidic sample chip to house the micro-fluidic sample chip therein at a room temperature, as the temperature of a sample trapped in said at least one chamber of the micro-fluidic sample chip increases, walls of the housing exert a pressure onto the upper and lower walls of the micro-fluidic sample chip.

### Claim 5 (depends on 1)

The system of claim 1, further comprising an injector to introduce a sample into said at least one chamber of the micro-fluidic sample chip positioned in the system.

### Claim 6 (depends on 1)

The system of claim 1 is configured to perform a polymerase chain reaction (PCR) including a digital PCR (dPCR) or a digital droplet PCR (ddPCR).

### Claim 7 (depends on 1)

The system of claim 1, wherein the lower side is disposed onto the lower wall made of the material having the thermal conductivity greater than 15 W·m−1·K−1.

### Claim 8 (depends on 1)

The system of claim 1, wherein the sealers are configured to maintain the relative internal pressure of at least 50000 Pa (500 mbar) in said at least one chamber.

### Claim 9

A system to analyze PCR-type samples contained in at least one chamber of a micro-fluidic sample chip to test biological samples, for PCR or fluorescence analysis, in the form of a hollow block comprising said at least one chamber delimited by an upper wall, a lower wall and at least one side wall, into which a sample to be tested can be introduced;
wherein the block is provided with at least a lower side and an upper side parallel to each other, the lower side being disposed onto the lower wall, the upper side being disposed on the upper wall made of a material having a thermal conductivity lower than a material of the lower side and the upper side being permeable, at least in said at least one chamber, to radiations having a wavelength between 300 nm and 900 nm;
wherein the hollow block comprises at least two openings to introduce the sample into said at least one chamber and to discharge pressure in the chamber during the introduction of the sample;
the system comprising:
a thermalization film to increase or decrease, by a thermal cycling, a temperature of the micro-fluidic sample chip and the samples therein, in a thermal contact with the lower side of the micro-fluidic sample chip;
sealers to close said at least two openings in said at least one chamber to maintain a relative internal pressure of at least 5000 Pa (50 mbar) in said at least one chamber, an increase in the temperature of the samples causing said at least one chamber to expand, thereby improving the thermal contact between the lower side of the micro-fluidic sample chip and the thermalization film;
a pressure controller to maintain a relative external pressure greater than 50 mbar over the entire upper side of the micro-fluidic sample chip to provide a substantially uniform thermal contact between the lower side of the micro-fluidic sample chip and the thermalization film, wherein the upper wall of the micro-fluidic sample chip comprises a transparent portion traversed by light rays and located above said at least one chamber containing one of the samples;
an optical measurement instrument, comprising a camera, to optically observe the samples with a spatial resolution; and
wherein the pressure controller is formed by a housing having outer dimensions of the micro-fluidic sample chip to house the micro-fluidic sample chip therein at a room temperature, as the temperature of a sample trapped in said at least one chamber of the micro-fluidic sample chip increases, said walls of the housing being configured to exert a pressure onto the upper and lower walls of the micro-fluidic sample chip.

### Claim 10 (depends on 9)

The system of claim 9, wherein the thermalization film utilizes a heat transfer liquid to provide a change in the temperature of the samples higher than or equal to 5° C./s.

### Claim 11 (depends on 9)

The system of claim 9, wherein the pressure controller is configured to maintain the relative external pressure higher than 100000 Pa (1 bar) over at least one portion of the upper side of the micro-fluidic sample chip.

### Claim 12 (depends on 9)

The system of claim 9, wherein the pressure controller is further formed by a plate of transparent material associated with a frame arranged at the periphery of the plate and springs to apply a pressure onto the frame.

### Claim 13 (depends on 9)

The system of claim 9, further comprising an injector to introduce a sample into said at least one chamber of the micro-fluidic sample chip positioned in the system.

### Claim 14 (depends on 9)

The system of claim 9 is configured to perform a polymerase chain reaction (PCR) including a digital PCR (dPCR) or a digital droplet PCR (ddPCR).

### Claim 15 (depends on 9)

The system of claim 9, wherein the lower side is disposed onto the lower wall made of the material having the thermal conductivity greater than 15 W·m−1·K−1.

### Claim 16 (depends on 9)

The system of claim 9, wherein the sealers are configured to maintain the relative internal pressure of at least 50000 Pa (500 mbar) in said at least one chamber.

### Claim 17

A system to analyze PCR-type samples contained in at least one chamber of a micro-fluidic sample chip to test biological samples, for PCR or fluorescence analysis, in the form of a hollow block comprising said at least one chamber delimited by an upper wall, a lower wall and at least one side wall, into which a sample to be tested can be introduced;
wherein the block is provided with at least a lower side and an upper side parallel to each other, the lower side being disposed onto the lower wall, the upper side being disposed on the upper wall made of a material having a thermal conductivity lower than a material of the lower side and the upper side being permeable, at least in said at least one chamber, to radiations having a wavelength between 300 nm and 900 nm;
wherein the hollow block comprises at least two openings to introduce the sample into said at least one chamber and to discharge pressure in the chamber during the introduction of the sample;
the system comprising:
a thermalization film to increase or decrease, by a thermal cycling, a temperature of the micro-fluidic sample chip and the samples therein, in a thermal contact with the lower side of the micro-fluidic sample chip;
sealers to close said at least two openings in said at least one chamber to maintain a relative internal pressure of at least 5000 Pa (50 mbar) in said at least one chamber, an increase in the temperature of the samples causing said at least one chamber to expand, thereby improving the thermal contact between the lower side of the micro-fluidic sample chip and the thermalization film;
a pressure controller to maintain a relative external pressure greater than 50 mbar over the entire upper side of the micro-fluidic sample chip to provide a substantially uniform thermal contact between the lower side of the micro-fluidic sample chip and the thermalization film, wherein the upper wall of the micro-fluidic sample chip comprises a transparent portion traversed by light rays and located above said at least one chamber containing one of the samples;
an optical measurement instrument, comprising a camera, to optically observe the samples with a spatial resolution; and
wherein the sealers are configured to maintain the relative internal pressure of at least 50000 Pa (500 mbar) in said at least one chamber.

### Claim 18 (depends on 17)

The system of claim 17, wherein the pressure controller is formed by a plate of transparent material associated with a frame arranged at the periphery of the plate and springs to apply a pressure onto the frame.

### Claim 19 (depends on 17)

The system of claim 17, wherein the pressure controller is formed by a housing having outer dimensions of the micro-fluidic sample chip to house the micro-fluidic sample chip therein at a room temperature, as the temperature of a sample trapped in said at least one chamber of the micro-fluidic sample chip increases, walls of the housing exert a pressure onto the upper and lower walls of the micro-fluidic sample chip.

### Claim 20 (depends on 17)

The system of claim 17, wherein the pressure controller is configured to maintain the relative external pressure higher than 100000 Pa (1 bar) over at least one portion of the upper side of the micro-fluidic sample chip.
