Electric vehicle charging method for preventing inrush current and device for the same

A method for preventing an inrush current of an electric vehicle charger comprising steps of:

• determining whether there is a need for an increase or decrease in a charging current level while currently supplied to an electric vehicle to be charged according to a request of the electric vehicle;
• decreasing the charging current level at a predetermined ratio when it is determined that there is the need for the increase or decrease in the charging current level;
• checking whether an inrush current occurs for a first time;
• when the inrush current does not occur for the first time, performing one of:
• activating at least one additional charging module, among a plurality of charging modules of the electric vehicle charger, the at least one additional charging module being activated for supplying charging current to the electric vehicle concurrently with at least one other charging module, among the plurality of charging modules, currently being used to supply charging current to the electric vehicle, to increase the charging current level according to the request of the electric vehicle, or
• deactivating at least one of multiple charging modules among a plurality of charging modules of the electric vehicle charger, the multiple charging modules currently being used to concurrently supply charging current to the electric vehicle, to decrease the charging current level according to the request of the electric vehicle;
• checking whether the inrush current occurs for a second time;
• and
• increasing the charging current level by the charging current level requested by the electric vehicle, when the inrush current does not occur for the second time,
• wherein the determining of whether there is the need for the increase or decrease of the charging current level includes steps of:
• comparing a current level requested by the electric vehicle to be charged with the charging current level;
• determining that there is the need for the decrease of the charging current level when the requested current level is less than the charging current level;
• and
• determining that there is the need for the increase of the charging current level when the requested current level is more than the charging current level,
• wherein the activating or deactivating of the at least one charging module includes steps of:
• selectively deactivating at least one of currently activated charging modules when it is determined that there is the need for the decrease of the charging current level;
• and
• selectively activating at least one of currently deactivated charging modules when it is determined that there is the need for the increase of the charging current level, and
• wherein the selectively activating of at least one of the currently deactivated charging modules includes selectively activating first a charging module activated in at least one of the least number and the least frequent cycle among the currently deactivated charging modules.

An electric vehicle charger comprising:

• a charging unit including a plurality of charging modules;
• a communication unit configured to perform communication with an electric vehicle to be charged;
• and
• a control unit configured to control the charging unit and the communication unit,
• wherein the control unit is configured to:
• determine whether there is a need for an increase or decrease in a charging current level while currently supplied to the electric vehicle according to a request of the electric vehicle received by the communication unit, and
• decrease the charging current level at a predetermined ratio by controlling the charging unit when it is determined that there is the need for the increase or decrease in the charging current level,
• check whether an inrush current occurs for a first time,
• wherein when the inrush current does not occur for the first time, the control unit is configured to perform one of:
• activate at least one additional charging module, among a plurality of charging modules of the electric vehicle charger, by controlling the charging unit to increase the charging current level according to the request of the electric vehicle, the at least one additional charging module being activated for supplying charging current to the electric vehicle concurrently with at least one other charging module, among the plurality of charging modules, currently being used to supply charging current to the electric vehicle, or
• deactivate at least one of multiple charging modules among a plurality of charging modules of the electric vehicle charger, by controlling the charging unit to decrease the charging current level according to the request of the electric vehicle, the multiple charging modules currently being used to concurrently supply charging current to the electric vehicle;
• check whether the inrush current occurs for a second time, and
• increase the charging current level by the charging current level requested by the electric vehicle by controlling the charging unit, when the inrush current does not occur for the second time,
• wherein when it is determined that there is the need for the increase or decrease of the charging current level, the control unit is configured to:
• compare a current level requested by the electric vehicle to be charged with the charging current level,
• determine that there is the need for the decrease of the charging current level when the requested current level is less than the charging current level, and
• determine that there is the need for the increase of the charging current level when the requested current level is more than the charging current level,
• wherein when activating or deactivating the at least one charging module, the control unit is configured to:
• selectively deactivate at least one of currently activated charging modules when it is determined that there is the need for the decrease of the charging current level, and
• selectively activate at least one of currently deactivated charging modules when it is determined that there is the need for the increase of the charging current level, and
• wherein when selectively deactivating at least one of the currently activated charging modules, the control unit is configured to selectively deactivate first at least one charging module activated at least one of at the most number or the most frequent cycle among the currently activated charging modules.

An electric vehicle charger comprising:

• a charging unit including a plurality of charging modules;
• a communication unit configured to perform communication with an electric vehicle to be charged;
• and
• a control unit configured to the charging unit and the communication unit,
• wherein the control unit is configured to:
• determine whether there is a need for an increase or decrease in a charging current level while currently supplied to the electric vehicle according to a request of the electric vehicle received by the communication unit, and
• decrease the charging current level at a predetermined ratio by controlling the charging unit when it is determined that there is the need for the increase or decrease in the charging current level,
• check whether an inrush current occurs for a first time,
• when the inrush current does not occur for the first time, perform one of:
• activate at least one additional charging module, among a plurality of charging modules of the electric vehicle charger, by controlling the charging unit to increase the charging current level according to the request of the electric vehicle, the at least one additional charging module being activated for supplying charging current to the electric vehicle concurrently with at least one other charging module, among the plurality of charging modules, currently being used to supply charging current to the electric vehicle, or
• deactivate at least one of multiple charging modules among a plurality of charging modules of the electric vehicle charger, by controlling the charging unit to decrease the charging current level according to the request of the electric vehicle, the multiple charging modules currently being used to concurrently supply charging current to the electric vehicle;
• check whether the inrush current occurs for a second time, and
• increase the charging current level by the charging current level requested by the electric vehicle by controlling the charging unit, when the inrush current does not occur for the second time,
• wherein when it is determined that there is the need for the increase or decrease of the charging current level, the control unit is further configured to:
• compare a current level requested by the electric vehicle to be charged with the charging current level,
• determine that there is the need for the decrease of the charging current level when the requested current level is less than the charging current level, and
• determine that there is the need for the increase of the charging current level when the requested current level is more than the charging current level,
• wherein when activating or deactivating the at least one charging module, the control unit is configured to:
• selectively deactivate at least one of currently activated charging modules when it is determined that there is the need for the decrease of the charging current level, and
• selectively activate at least one of currently deactivated charging modules when it is determined that there is the need for the increase of the charging current level, and
• wherein when selectively activating at least one of the currently deactivated charging modules, the control unit is configured to selectively activate first a charging module activated in at least one of the least number and the least frequent cycle among the currently deactivated charging modules.

A charging method of an electric vehicle charger comprising steps of:

• receiving first information on a charging current level requested by a first electric vehicle to be charged from the first electric vehicle to be charged;
• determining a charging mode of the first electric vehicle to be charged based on the first information, wherein the charging mode includes:
• an increase mode of charging the first electric vehicle to be charged by selectively activating at least one deactivated charging module among a plurality of charging modules of the electric vehicle charger, the at least one deactivated charging module being activated for supplying charging current to the first electric vehicle concurrently with at least one other charging module, among the plurality of charging modules, currently being used to concurrently supply charging current to the first electric vehicle, and
• a decrease mode of charging the first electric vehicle by selectively deactivating at least one of multiple charging modules, among the plurality of charging modules of the electric vehicle charger, the multiple charging modules currently being used to concurrently supply charging current to the first electric vehicle to be charged;
• charging the first electric vehicle to be charged in the determined charging mode,
• wherein the plurality of charging modules has all the same maximum output current,
• wherein in the determining of the charging mode, the charging mode is determined as the increase mode when the charging current level requested by the first electric vehicle to be charged is larger than a sum of maximum output currents of the charging module while being currently connected to the first electric vehicle to be charged, and the charging mode is determined as the decrease mode when the charging current level requested by the first electric vehicle to be charged is smaller than the sum of maximum output currents of the charging module while being currently connected to the first electric vehicle to be charged,
• wherein when the increase mode is applied, the charging of the first electric vehicle to be charged includes:
• selectively activating the charging modules by the number of rounding up a result obtained by dividing the charging current level requested by the first electric vehicle to be charged by the maximum output current and charging the first electric vehicle to be charged using the activated charging modules,
• wherein in the increase mode, the maximum number of charging modules to be selectively activated is limited to the number of charging modules which are currently being deactivated,
• wherein when the decrease mode is applied, the charging of the first electric vehicle to be charged includes:
• selectively deactivating charging modules as large as a number obtained by rounding up a result obtained by dividing the charging current level requested by the first electric vehicle to be charged by the maximum output current from the number of charging modules activated for charging of the first electric vehicle to be charged,
• wherein in the decrease mode, the maximum number of charging modules to be selectively deactivated is limited to the number of charging modules which are being currently activated to charge the first electric vehicle to be charged;
• using a charging module selectively deactivated as the decrease mode is applied for charging of a second electric vehicle to be charged which is a lower-priority charging target;
• and
• storing second information on at least one of an activated number or an activating cycle of each of the plurality of charging modules, and
• wherein based on the second information,
• in the case of the increase mode, a charging module activated at least one of at the least number or the least frequent cycle of the plurality of charging modules is first selected and activated, and
• in the case of the decrease mode, a charging module activated at least one of at the most number or the most frequent cycle among the plurality of charging modules is first selected and deactivated.