# US 11,604,056 B2 · Device for the inspection of wind power plants

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- Number: US 11,604,056 B2
- Document ID: US11604056B2
- Status: Granted
- Kind: B2
- Application number: 16/614,428
- Filed: 2018-05-08
- Published: 2020-10-22
- Granted: 2023-03-14
- Earliest claimed: 2017-05-17
- Applicants: Composite Consult GmbH
- Inventors: Nina Katharina Krampe; Timothy Krampe
- Web page: https://patentgrep.com/patent/US11604056B2

## CPC

- G01B 5/205: {of turbine blades or propellers}
- F03D 17/00: Monitoring or testing of wind motors, e.g. diagnostics (testing during commissioning of wind motors F03D13/30)
- F03D 80/50: Maintenance or repair
- F03D 80/55: Cleaning (F03D80/40 takes precedence)
- F05B 2260/80: Diagnostics
- Y02E 10/72: Wind turbines with rotation axis in wind direction
- G01B: MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- F03D: WIND MOTORS
- F05B: INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

Disclosed is a device for the inspection or maintenance of devices, for example rotor blades of wind power plants. A frame structure can encompass the device, e.g. a rotor blade, and be used for the inspection or examination or cleaning of the rotor blade or other object. The frame structure has, for example, an inner opening which encloses the object during use. Propellers allow a horizontal movement of the frame structure and thus, for example, of a robot for examining the object. A vertical movement of the robot can be controlled by a cable suspension so that the vertical position of the examination device can be changed. A detection, cleaning, or monitoring system can be provided on the frame structure for detecting the condition of the object, cleaning, monitoring or treatment. A control station can be provided on the ground or on a transporter or other device.

## Claims

### Claim 1

A device comprising a frame structure for examination of an object for inspection, cleaning, or maintenance of the object, the device further comprising a cable pull-in on which the frame structure is suspended so that a position of the device can be adjusted in a vertical direction by movement of the cable pull-in, and the device further comprising one or more propellers for a movement of the frame structure in a horizontal direction.

### Claim 2 (depends on 1)

The device according to claim 1, wherein the object is a rotor blade on a wind power plant.

### Claim 3 (depends on 1)

The device according to claim 1, wherein the frame structure is a robot for examining the object.

### Claim 4 (depends on 1)

The device according to claim 1, wherein the frame structure comprises one or more rotors for a horizontal adjustment of the position of the frame structure.

### Claim 5 (depends on 1)

The device according to claim 1 further comprising a cable winch, the cable winch carrying a weight of the device via cables and a deflection roller (3), the winch being connected to the cables for height adjustment and positioning of the device in a y axis on the object.

### Claim 6 (depends on 5)

The device according to claim 5, wherein the cables are connected from the deflection roller to two respective junctions (14), and two respective other cables (15) are guided from each of the two respective junctions (14) as a V to four respective corners of the frame structure.

### Claim 7 (depends on 6)

The device according to claim 6, wherein the other cables (15) from the junctions (14) are connected respectively to the frame structure via deflection rollers provided at the four respective corners of the frame structure to the cable pull-in.

### Claim 8 (depends on 7)

The device according to claim 7, wherein the cable pull-in contains a respective linear drive or is formed by a drum winch or cable winch.

### Claim 9 (depends on 1)

The device according to claim 1 further comprising systems for inspection and examination of the object.

### Claim 10 (depends on 1)

An apparatus, comprising the device according to claim 1, and further comprising a robot for inspecting the object.

### Claim 11 (depends on 1)

The device according to claim 1, further comprising a robot for inspecting the object, wherein the frame structure has an inner opening surrounding the object, one or more propellers arranged on the frame structure, and a status detection system attached to the frame structure for examination of the object, wherein the object is a rotor blade to be examined.

### Claim 12 (depends on 1)

The device according to claim 1, with one or more bearing blocks (17) and one or more second cables (16) by means of which the frame structure can be fixed to the ground or other components such as a building or vehicle or any other configuration, in such a way that a height of the frame structure can be variably adjusted and thus a height of a robot on the frame structure can be variably adjusted.

### Claim 13 (depends on 12)

A system comprising the device according to claim 12, with one or more additional winches over which one or more of the second cables (16) for height adjustment can be guided below the frame structure.

### Claim 14 (depends on 13)

The system of claim 13, wherein the device is a robot, the system further comprising a station installed in a fixed or mobile manner such as a control and evaluation station, and/or a cable for connecting the robot to the station, and/or a cable pull and/or one or more propellers.

### Claim 15 (depends on 14)

The system according to claim 14, with a power and/or data cable for connecting the robot to the station, such as the control and evaluation station, located on the ground or on a vehicle.

### Claim 16 (depends on 1)

The device according to claim 1, with at least one damper, spacer, or stabilizer, which stabilizes the frame structure against a tower of a wind power plant or secures the frame structure against unwanted contact.

### Claim 17 (depends on 16)

The device according to claim 16, wherein the damper can be extended telescopically, electrically, or hydraulically, wherein the spacer can be arranged centrally on the frame structure or a pair of the dampers or the spacers are provided at both corners on the frame structure.

### Claim 18

A device comprising a frame structure for examination of an object for inspection, cleaning, or maintenance of the object, the device further comprising a cable pull-in on which the frame structure is suspended so that a position of the device can be adjusted in a vertical direction by movement of the cable pull-in, wherein the frame structure comprises one or more rotors for a horizontal adjustment of the position of the frame structure.

### Claim 19

A device comprising a frame structure for examination of an object for inspection, cleaning, or maintenance of the object, the device further comprising a cable pull-in on which the frame structure is suspended so that a position of the device can be adjusted in a vertical direction by movement of the cable pull-in, the device further comprising a robot for inspecting the object, wherein the frame structure has an inner opening surrounding the object, one or more propellers arranged on the frame structure, and a status detection system attached to the frame structure for examination of the object, wherein the object is a rotor blade to be examined.

### Claim 20 (depends on 19)

The device according to claim 19, further comprising a docking and/or guiding system for docking and/or guiding the robot on the rotor blade to be examined,
in which the docking and/or guiding system has one or more adjustable arms, and/or
in which the arms of the docking and/or guiding system are spring-preloaded and/or adjustable by a motor, and/or
the arms of the docking and/or guiding system are provided with a coating such as buffers or rubber buffers, and/or
the docking and/or guiding system is attached to narrow sides of the frame structure, and/or
the docking and/or guiding system or arms thereof are motor drivable to move up or down along the rotor blade to be examined, and/or
the docking and/or guiding system or arms have at least one roller drivable thereby, which drives a rotating belt connected to the rotor blade to be examined or is in direct contact with the rotor blade to be examined in order to move the robot, optionally in cooperation with the propellers, along the rotor blade to be examined, and/or
a controller with an inverter or converter attached to the frame structure and serving to convert supply voltage supplied via the cable is provided, and/or
with two or more groups of one or more propellers each, mounted on two long sides and/or transverse edges of the frame structure, and/or
a state detection system comprising at least one camera and/or an ultrasonic inspection device.
