Indexable tangential railway wheel milling inserts and cutting tool holders
AssigneesKennametal Inc., NSH USA Corporation
InventorsMichael J. Schulte, Christopher Johnson
Life of this patent
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Abstract
Railway wheel milling tool system including a railway wheel truing cutters and tangential railway wheel milling inserts are disclosed. The tangential milling inserts have at least four indexable cutting edges, each with a central wiper cutting edge segment between two convex cutting edge segments. The milling inserts may allow both the flat portion and curved portion of a railway wheel to be machined with an improved surface finish. The railway wheel truing cutters comprise a plurality of insert pockets structured and arranged to receive the tangential railway wheel milling inserts.
Claims16
A tangential railway wheel milling insert comprising:
- a first face, a first pair of opposing side surfaces, a second pair of opposing side surfaces and a corner radius connecting each of the first pair of opposing side surfaces to each of the second pair of opposing side surfaces;
- a corner edge portion formed at an intersection between the first face and each corner radius;
- and
- a cutting edge formed at an intersection between the first face and each of the first pair of opposing side surfaces, each of the cutting edges comprising:
- a first cutting edge segment extending from a first one of the corner edge portions, the first cutting edge segment including a convex portion;
- a central wiper cutting edge segment extending from the first cutting edge segment, the central wiper cutting edge segment comprising a convex portion;
- and
- a second cutting edge segment extending from the central wiper cutting edge segment to a second one of the corner edge portions, the second cutting edge segment including a convex portion, and
- wherein the radius of the convex portion of the central wiper cutting edge segment is greater than a radius of the convex portion of the first cutting edge segment and a radius of the convex portions of the second cutting edge segment.
A railway wheel milling tool system comprising:
- a plurality of tangential railway wheel milling inserts, each milling insert comprising:
- a first face, a second face opposite the first face, a first pair of opposing side surfaces, a second pair of opposing side surfaces and a corner radius connecting each of the first pair of opposing side surfaces to each of the second pair of opposing side surfaces;
- a corner edge portion formed at an intersection between each of the first and second faces and each corner radius;
- and
- a cutting edge formed at an intersection between each of the first and second faces and each of the first pair of opposing side surfaces, each of the cutting edges comprising:
- a first cutting edge segment extending from a first one of the corner edge portions, the first cutting edge segment including a convex portion;
- a central wiper cutting edge segment extending from the first cutting edge segment, the central wiper cutting edge segment comprising a convex portion;
- and
- a second cutting edge segment extending from the central wiper cutting edge segment to a second one of the corner edge portions, the second cutting edge segment including a convex portion, and
- wherein the radius of the convex portion of the central wiper cutting edge segment is greater than a radius of the convex portion of the first cutting edge segment and a radius of the convex portions of the second cutting edge segment;
- and
- a second cutting edge segment extending from the central wiper cutting edge segment to a second one of the corner edge portions, the second cutting edge segment including a convex portion;
- and
- a railway wheel truing cutter comprising a plurality of insert pockets positioned about a longitudinal axis of the tool holder, each insert pocket comprising:
- a bottom clearance surface;
- a first sidewall portion extending generally perpendicularly from the bottom clearance surface;
- a second sidewall portion extending generally perpendicularly from the bottom clearance surface opposite the first sidewall portion;
- a first alignment wedge extending from the first sidewall portion to the bottom clearance surface;
- and
- a second alignment wedge extending from the second sidewall portion to the bottom clearance surface.
A railway wheel truing cutter comprising:
- a plurality of insert pockets positioned about a longitudinal axis of the tool holder, each insert pocket comprising:
- a bottom clearance surface;
- a first sidewall portion extending generally perpendicularly from the bottom clearance surface;
- a second sidewall portion extending generally perpendicularly from the bottom clearance surface opposite the first sidewall portion;
- a rear seating surface extending generally perpendicularly from the first and second sidewall portions and the bottom clearance surface;
- a first alignment wedge extending from the first sidewall portion to the bottom clearance surface, the first alignment wedge comprising a first taper angle;
- a second alignment wedge extending from the second sidewall portion to the bottom clearance surface, the second alignment wedge comprising a second taper angle;
- and
- a radially recessed front portion, wherein
- the first taper angle is greater than or less than the second taper angle.
Dependencies are inferred from the claim text.