Method for preparation of diester derivatives of malonic acid
AssigneeLygos, Inc.
InventorsJeffrey A. Dietrich, Eric Steen, Johan van Walsem
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Abstract
Methods for the preparation of bio-based malonic acid and diester derivatives of malonic acid are provided. For example, a dialkyl malonate may be prepared by the steps of (i) separating calcium malonate crystals from a fermentation broth; (ii) obtaining dissolved malonic acid; (iii) crystallizing the dissolved malonic acid; and (iv) performing esterification to obtain the dialkyl malonate. The disclosed methods produce diester derivatives of malonic acid with fewer impurities, which is useful for many industrial processes. The diester derivatives of malonic acid can be purified from existing sources of malonic acid, or from malonic acid made from a renewable carbon source.
Claims22
A method for isolating a dialkyl malonate from a fermentation broth, comprising:
- separating calcium malonate crystals of at least 10 microns in diameter from the fermentation broth by centrifugation;
- obtaining dissolved malonic acid from the calcium malonate crystals by adding sulfuric acid to the calcium malonate crystals from the fermentation broth;
- crystallizing the dissolved malonic acid in a malonic acid crystallizer;
- refluxing the crystalline malonic acid with a dialkyl carbonate and sulfuric acid to generate the dialkyl malonate;
- and
- isolating the dialkyl malonate via distillation.
Dependencies are inferred from the claim text.