Method for producing aromatic polysulfone
AssigneeSumitomo Chemical Company, Limited
InventorKazuyuki Ito
Life of this patent
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Abstract
A method for producing an aromatic polysulfone by a polycondensation reaction between an aromatic dihalogenosulfone compound and an aromatic dihydroxy compound is described. The polycondensation reaction is performed in the presence of at least one aromatic end-capping agent; and an amount, p mol, of the aromatic dihalogenosulfone compound, an amount, q mol, of the aromatic dihydroxy compound, and an amount, r mol, of the aromatic end-capping agent have a relationship satisfying formula (S1) below and formula (S2) below: r/(p−q)<2 (S1), and p>q (S2).
Claims11
A method for producing an aromatic polysulfone by a polycondensation reaction between an aromatic dihalogenosulfone compound and an aromatic dihydroxy compound, wherein:
- the polycondensation reaction is performed in the presence of at least one aromatic end-capping agent;
- and
- an amount, p mol, of the aromatic dihalogenosulfone compound, an amount, q mol, of the aromatic dihydroxy compound, and an amount, r mol, of the aromatic end-capping agent have a relationship satisfying formula (S2) below and formula S3 below:
- p>q (S2)
- 0.5≤r/(p−q)≤1.5 (S3)
- wherein the aromatic end-capping agent is represented by formula (8):
- Ar—Y (8)
- wherein Y represents —OH, —SH, or NH2 and Ar represents an aromatic group, and
- wherein the aromatic dihydroxy compound is at least one compound selected from the group consisting of compounds represented by the formulas (5) to (7),
- HO—Ph1—SO2—Ph2—OH (5)
- wherein Ph1 and Ph2 represents a phenylene group, and one or more hydrogen atoms of the phenylene group are each independently optionally substituted by an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom,
- HO—Ph3—R1—Ph4—OH (6)
- wherein Ph3 and Ph4 represents a phenylene group, and one or more hydrogen atoms of the phenylene group are each independently optionally substituted by an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom;
- and R1 is an alkylidene group having 1 to 5 carbon atoms, an oxygen atom or a sulfur atom,
- HO—(Ph5)n—OH (7)
- wherein Ph5 represents a phenylene group, and one or more hydrogen atoms of the phenylene group are each independently optionally substituted by an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom;
- and n is an integer of 1 to 3, with the proviso that, when n is 2 or more, a plurality of Ph5 is the same or different.
An aromatic polysulfone comprising repeating units represented by formula (1) below, and satisfying requirements (A) and (B) below:
- —Ph1—SO2—Ph2—O— (1)
- wherein each of Ph1 and Ph2 represents a phenylene group, and one or more hydrogen atoms of the phenylene group are each independently substituted by or not substituted by an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms or a halogen atom;
- wherein the aromatic polysulfone contains the repeating units (1) in an amount of 80 mol % or more relative to the total number of moles of all repeating units constituting the aromatic polysulfone,
- (A):
- a halogen atom content is 1000 ppm by mass or less;
- and
- (B):
- the aromatic polysulfone has a yellowness index, YI, of not more than 20, as measured based on light transmission according to ASTM D 1925, and an absolute value of change in the yellowness index (ΔYI) caused by heating the aromatic polysulfone in air at 350° C. for 1 hour is 15 or less.
Dependencies are inferred from the claim text.