Article and method
AssigneeThe University of Liverpool
InventorsYuyuan Zhao, Kaikan Diao
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Abstract
A method of providing an article having a set of directional channels, including a first directional channel, therein is described. The method comprises preparing a mixture including particles comprising a first material and a first binding agent. The method comprises providing an article precursor by surrounding a pattern comprising a second material with the mixture. The method comprises heating the article precursor thereby coalescing the particles to provide the article. The method comprises removing the pattern by reacting the second material to form a gaseous product, thereby providing the set of directional channels in the article, wherein the set of directional channels corresponds with the removed pattern. Such an article is also described.
Claims16
A method of providing an article having a set of directional channels, including a first directional channel, therein, the method comprising:
- preparing a mixture including particles comprising a first material and a first binding agent;
- providing an article precursor by surrounding a pattern comprising a second material with the mixture;
- heating the article precursor thereby coalescing the particles to provide the article;
- and
- removing the pattern by reacting the second material to form a gaseous product, thereby providing the set of directional channels in the article, wherein the set of directional channels corresponds with the removed pattern;
- wherein the heating comprises heating the article precursor in the presence of oxygen at a first temperature for a first period, wherein removing the pattern is by reacting the second material and/or combusting the second material to form the gaseous product;
- and
- wherein the heating comprises heating the article precursor in the presence of oxygen at a second temperature for a second period, thereby oxidizing the particles to provide oxidized particles, wherein coalescing the particles comprises coalescing the oxidized particles;
- and
- wherein the method further comprises heating the oxidized particles in an absence of oxygen and/or in a reactant or in a vacuum at a third temperature for a third period, thereby reducing the oxidized particles to provide the article having the set of directional channels therein.
An article having a set of directional channels, including a first directional channel, therein, the article formed from coalesced particles comprising a first material, wherein a volume of the set of directional channels is in a range from 20% to 60% of the volume of the article.
Dependencies are inferred from the claim text.