Cellulose resin, molding material, molded body, and method for producing cellulose resin
AssigneeNEC Corporation
InventorsShukichi Tanaka, Midori Shimura
Life of this patent
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Abstract
A cellulose resin wherein a hydrogen atom of a hydroxy group of cellulose is substituted with a long-chain component which is a linear saturated aliphatic acyl group having 14 or more carbon atoms and a short-chain component which is an acyl group (propionyl group) having 3 carbon atoms, the degree of substitution with the long-chain component (DSLo) and the degree of substitution with the short-chain component (DSSh) satisfy the following conditional expressions (1) and (2): DSLo+DSSh≥2.1 (1) 4≤DSSh/DSLo≤12 (2), the Izod impact strength is 5.0 kJ/m2 or more, and the MFR (melt flow rate at 200° C. and under a load of 5 kg) is 10 g/10 min or more.
Claims26
A cellulose resin formed by substituting hydrogen atoms of hydroxy groups of a cellulose with a long-chain component being a linear saturated aliphatic acyl group having 14 or more carbon atoms and a short-chain component being an acyl group (propionyl group) having 3 carbon atoms,
- wherein a degree of substitution with the long-chain component (DSLo) and a degree of substitution with the short-chain component (DSSh) satisfy the following conditional expressions (1) and (2):
- 2.1≤DSLo+DSSh≤2.6 (1),
- 4≤DSSh/DSLo≤12 (2),
- DSLo is 0.3 or more,
- the linear saturated aliphatic acyl group is introduced in place of a hydrogen atom of a hydroxy group of the cellulose to form an ester bond,
- the propionyl group is introduced in place of a hydrogen atom of a hydroxy group of the cellulose to form an ester bond,
- Izod impact strength is 5.0 kJ/m2 or more, and
- an MFR (melt flow rate at 200° C. and under a load of 5 kg) is 10 g/10 min or more.
A method for producing a cellulose resin by substituting hydrogen atoms of hydroxy groups of a cellulose with a long-chain component being a linear saturated aliphatic acyl group having 14 or more carbon atoms and a short-chain component being an acyl group (propionyl group) having 3 carbon atoms,
- wherein, in the cellulose resin
- a degree of substitution with the long-chain component (DSLo) and a degree of substitution with the short-chain component (DSSh) satisfy the following conditional expressions (1) and (2):
- 2.1≤DSLo+DSSh≤2.6 (1),
- 4≤DSSh/DSLo≤12 (2),
- DSLo is 0.3 or more,
- the linear saturated aliphatic acyl group is introduced in place of a hydrogen atom of a hydroxy group of the cellulose to form an ester bond,
- the propionyl group is introduced in place of a hydrogen atom of a hydroxy group of the cellulose to form an ester bond,
- Izod impact strength is 5.0 kJ/m2 or more, and
- an MFR (melt flow rate at 200° C. and under a load of 5 kg) is 10 g/10 min or more;
- and
- the method comprises:
- acylating hydroxy groups of a cellulose constituting a pulp by reacting
- the pulp having a polymerization degree of 300 to 700 and dispersed in a solvent with
- propionyl chloride, and
- a long-chain reactant being an acid chloride of a long-chain fatty acid and comprising the long-chain component,
- in the presence of the acid trapping component and under warming, thereby forming an acylated cellulose being the cellulose resin formed by substituting hydrogen atoms of hydroxy groups of a cellulose with the long-chain component and the short-chain component;
- and
- separating the acylated cellulose obtained in the acylating from the solvent,
- wherein the solvent is selected from the group consisting of water, acetic acid, dioxane, pyridine, N-methyl pyrrolidone, N,N-dimethyl acetamide, N,N-dimethylformamide and dimethylsulfoxide, and
- the acid trapping component is selected from the group consisting of an alkaline metal hydroxide, an alkaline earth metal hydroxide, a metal alkoxide, and a nitrogen-containing nucleophilic compound.
Dependencies are inferred from the claim text.