Nanostructured insulation for electric machines
AssigneeUniversity of Connecticut
InventorYang Cao
Life of this patent
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Abstract
An insulating composition having a polymer resin, a nanoclay, and one or more nanofillers. The insulating composition has a thermal conductivity of greater than about 0.8 W/mK, a dielectric constant of less than about 5, a dissipation factor of less than about 3%, and a breakdown strength of greater than about 1,000V/mil. The insulating composition has an endurance life of at least 400 hours at 310 volts per mil.
Claims26
An insulating composition comprising:
- a) a polymer resin;
- b) a nanoclay;
- and
- c) one or more nanofillers, the one or more nanofillers including zinc oxide and wherein the composition comprises greater than about 5% zinc oxide by weight,
- wherein the insulating composition has a dielectric constant of less than about 5, a dissipation factor of less than about 3%, and a breakdown strength of greater than about 1,000V/mil, and
- wherein the insulating composition has an endurance life of at least 400 hours at 310 volts per mil.
A motor comprising,
- a rotor;
- a stator;
- at least one winding associated with the rotor or the stator;
- and
- a nanostructured insulating composition applied to the at least one winding, wherein the nanostructured insulating composition comprises:
- a) a polymer resin;
- b) a nanoclay;
- and
- c) one or more nanofillers, the one or more nanofillers including zinc oxide and wherein the composition comprises greater than about 5% zinc oxide by weight.
A method of insulating a motor, the motor including a rotor, a stator, and at least one winding associated with the rotor or the stator, the method comprising:
- wrapping a winding around a lamination of the motor, and
- applying a nanostructured insulating composition to the winding, wherein the nanostructured insulating composition comprises:
- a) a polymer resin;
- b) a nanoclay;
- and
- c) one or more nanofillers, the one or more nanofillers including zinc oxide and wherein the composition comprises greater than about 5% zinc oxide by weight.
Dependencies are inferred from the claim text.