System and method for pyrolysis
AssigneeWf Recycle-Tech Limited
InventorPaul Neville
Life of this patent
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Abstract
A system for processing a material includes a pre-processing module configured to receive the material, mechanically stress the received material, and output the mechanically stressed material. The system also includes a pyrolysis module communicatively coupled to the pre-processing module and downstream of the pre-processing module. The pyrolysis module is configured to receive the mechanically stressed material from the pre-processing module and to perform a pyrolysis process on the received mechanically stressed material, thereby to produce one or more pyrolysis products.
Claims20
A system for processing a material, the system comprising:
- a pre-processing module configured to receive the material, mechanically stress the received material, heat the received material to less than or equal to 375° C., and output the mechanically stressed and heated material;
- and
- a pyrolysis module communicatively coupled to the pre-processing module and downstream of the pre-processing module, the pyrolysis module configured to receive the mechanically stressed and heated material from the pre-processing module and to perform a pyrolysis process on the received mechanically stressed material, thereby to produce one or more pyrolysis products, wherein the pyrolysis process comprises heating the material received from the pre-processing module to greater than or equal to 450° C., wherein
- the pre-processing module comprises:
- a pre-processing chamber comprising a first inlet and a first outlet;
- and
- a plurality of rotors located within the pre-processing chamber;
- the plurality of rotors comprises at least one pair of rotors arranged at least partially side-by-side, the rotors of the at least one pair of rotors having substantially parallel axes of rotation;
- the rotors of the at least one pair of rotors are configured to be simultaneously rotated thereby to subject the material within the pre-processing chamber to mechanical stresses;
- the first inlet is disposed directly above the at least one pair of rotors and is configured for introduction of the material into the pre-processing chamber by gravity in a direction substantially perpendicular to the substantially parallel axes of rotation;
- and
- the first outlet is disposed directly below the at least one pair of rotors and is configured for expulsion of the mechanically stressed material from the pre-processing chamber by gravity in the direction substantially perpendicular to the substantially parallel axes of rotation.
A method for processing a material, the method comprising:
- receiving, by a pre-processing module, the material;
- mechanically stressing and heating, by the pre-processing module, the received material, wherein the received material is heated to less than or equal to 375° C. by the pre-processing module;
- outputting, by the pre-processing module, the mechanically stressed and heated material;
- receiving, by a pyrolysis module, from the pre-processing module, the mechanically stressed and heated material;
- and
- performing, by the pyrolysis module, a pyrolysis process on the received mechanically stressed and heated material, thereby to produce one or more pyrolysis products, wherein the pyrolysis process comprises heating the material received from the pre-processing module to greater than or equal to 450° C., and wherein:
- the pre-processing module comprises:
- a pre-processing chamber comprising a first inlet and a first outlet;
- and
- a plurality of rotors located within the pre-processing chamber;
- the plurality of rotors comprises at least one pair of rotors arranged at least partially side-by-side, the rotors of the at least one pair of rotors having substantially parallel axes of rotation;
- the rotors of the at least one pair of rotors are configured to be simultaneously rotated thereby to subject the material within the pre-processing chamber to mechanical stresses;
- the first inlet is disposed directly above the at least one pair of rotors and is configured for introduction of the material into the pre-processing chamber by gravity in a direction substantially perpendicular to the substantially parallel axes of rotation;
- and
- the first outlet is disposed directly below the at least one pair of rotors and is configured for expulsion of the mechanically stressed material from the pre-processing chamber by gravity in the direction substantially perpendicular to the substantially parallel axes of rotation.
Dependencies are inferred from the claim text.