Methods for manufacturing decorative laminate panels

Abstract

A method for manufacturing a personalized or customized decorative surface (103) having decorative laminate panels (119) including the steps of: segmenting a digital image of the personalized or customized decorative surface (103) into a plurality of decorative laminate panel images (108), wherein each decorative laminate panel image (108) is sized to fit on a decorative laminate panel (119); assigning a positioning code (109) to a decorative laminate panel image (108) for identifying its position in the digital image of the personalized or customized decorative surface (103); creating a non-staggered digital layout (110) of the plurality of decorative laminate panel images (108); inkjet printing the non-staggered digital layout (110) on a substrate (112); heat pressing the inkjet printed substrate with a protective layer (115) into a decorative laminate (113); dividing the decorative laminate (113) into decorative laminate panels (119), wherein the front side of a decorative laminate panel (119) includes one of the plurality of inkjet printed decorative laminate panel images (108) and the back-side of decorative laminate panel (119) includes the positioning code (109) of the decorative laminate panel image (108) inkjet printed on the front side of the decorative laminate panel (119).

Dependencies are inferred from the claim text.