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US 11,505,503 B2Granted
Ceramic honeycomb bodies and manufacture
AssigneeCorning Incorporated
InventorsMarcia Kim Hansen, Michael James Lehman, Elizabeth Marie Vileno
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Abstract
Batch mixtures comprising alumina trihydrate for forming ceramic honeycomb bodies comprised of cordierite and methods of manufacturing honeycomb bodies from such batch mixtures are provided.
Claims11
A method of manufacturing a ceramic honeycomb article comprising cordierite, the method comprising:
- extruding a cordierite-forming mixture through a die to form a green honeycomb article, the mixture comprising a liquid, a binder and a plurality of inorganic components comprising:
- an alumina source comprising alumina trihydrate (Al(OH)3) in an amount of from 5 wt. % to about 35 wt. % with respect to the inorganic components, the alumina source further comprising boehmite (AlOOH), or calcined alumina, or a combinations of boehmite (AlOOH) and calcined alumina;
- and particulate silica having a D90 particle size less than 15 pm and greater than 0.5 pm in an amount of from 5 wt. % to about 30 wt. % with respect to the inorganic components, wherein the mixture is free of clay;
- wherein the inorganic components further comprise talc;
- and heating the green honeycomb article to expose the green honeycomb article to temperatures for times sufficient to form a honeycomb article having a cordierite phase.
2 more elements
Dependencies are inferred from the claim text.