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US 11,486,046 B2Granted
Production of sodium metal by dual temperature electrolysis processes
AssigneeEnlighten Innovations Inc.
InventorsSai Venkata Bhavaraju, Roger Marc Flinders, Thomas Ray Hinklin, Steven William Hughes, Mykola Makowsky, Mathew Richard Robins
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Abstract
New dual temperature electrochemical methods and systems for the production of sodium metal from sodium polysulfides have been discovered. The technology provides high conductivity for sodium ions and extended service life for the electrochemical cell.
Claims23
A method comprising:
- introducing an anolyte at a first temperature into an anolyte compartment of an electrochemical flow cell, wherein
- the anolyte comprises sulfur and an effective amount of a sodium salt dissolved in a temperature-sensitive solvent;
- the anolyte compartment comprises an anode, wherein the anode comprises the sodium salt;
- the electrochemical flow cell further comprises a catholyte compartment and a ceramic sodium ion conductive membrane that separates the anolyte compartment from the catholyte compartment;
- and
- the catholyte compartment comprises a molten sodium cathode;
- causing sodium ions from the sodium salt to pass through the ceramic sodium ion conductive membrane from the anolyte compartment to the catholyte compartment;
- reducing the sodium ions to sodium metal at the molten sodium cathode;
- and
- cooling the anolyte outside the anolyte compartment to a second temperature without recovery of sulfur;
- wherein the second temperature causes degradation of the temperature-sensitive solvent at a rate less than 20% of the rate that occurs at the first temperature.
8 more elements
A method comprising:
- introducing an anolyte at a first temperature of 115° C. to about 150° C. into an anolyte compartment of an electrochemical flow cell, wherein
- the anolyte comprises an effective amount of a sulfur-containing sodium salt dissolved in a temperature-sensitive solvent comprising alkyl diol;
- the anolyte compartment comprises an anode, wherein the anode comprises the sulfur-containing sodium salt;
- the electrochemical flow cell further comprises a catholyte compartment and a ceramic sodium ion conductive membrane that separates the anolyte compartment from the catholyte compartment;
- and
- the catholyte compartment comprises a molten sodium cathode;
- causing sodium ions from the sodium salt to pass through the ceramic sodium ion conductive membrane from the anolyte compartment to the catholyte compartment;
- reducing the sodium ions to sodium metal at the molten sodium cathode;
- and
- cooling the anolyte outside the anolyte compartment to a second temperature of 80° C. to less than 115° C., without recovery of sulfur;
- wherein the second temperature causes degradation of the temperature-sensitive, solvent at a rate less than 20% of the rate that occurs at the first temperature.
8 more elements
Dependencies are inferred from the claim text.