Building membrane with porous pressure sensitive adhesive
AssigneeVaproshield, LLC
InventorsDaniel Bess, Robert Piecenski
Life of this patent
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Abstract
A breathable multilayer spun bonded polypropylene membrane having a coated pressure sensitive adhesive capable of allowing air and moisture vapor to pass through it. The adhesive is formed of a copolymer comprising a backbone of n-butyl acrylate, 2-ethylhexyl acrylate, and vinyl acetate which is mixed with a surfactant and emulsified to produce bubbles which form pores when the copolymer is set with about 80% to about 90% of the pore sizes ranging from about 200 microns to about 300 microns and a pore density in the cured pressure sensitive adhesive ranging from about 4200 per inch2 to about 4600 per inch2, said pores being uniformly distributed to form a flow path through the adhesive.
Claims11
An air permeable and vapor permeable building membrane comprising:
- a plurality of permeable plastic sheets secured together;
- a coating of permeable pressure sensitive adhesive coated to an outer surface of one sheet of said membrane, said pressure sensitive adhesive comprising:
- a copolymer with a backbone of n-butyl acrylate, 2-ethylhexyl acrylate, and vinyl acetate, in an amount between 45% and 50%, inclusive, of the total weight of the pressure sensitive adhesive uncured,
- a first surfactant, that includes an ethoxylated acetylenic diol that includes 30% to less than 50% docusate sodium, and 30% to less than 50% ethoxylated 2, 4, 7, 9-tetramethyl 5 decyn-4, 7 diol, in an amount between 4% and 6%, inclusive, of the total weight of the pressure sensitive adhesive uncured, and that promotes emulsification and foaming when the pressure sensitive adhesive is mixed to foam the pressure sensitive adhesive,
- a second surfactant in an amount between 1.5% and 2%, inclusive, of the total weight of the pressure sensitive adhesive uncured, that promotes foaming when the pressure sensitive adhesive is mixed to foam the pressure sensitive adhesive,
- a thickener, that includes C10H14N5NA2O12P3, in an amount between 0.2% and 0.4%, inclusive, of the total weight of the pressure sensitive adhesive uncured, and that increases the viscosity of the pressure sensitive adhesive when the adhesive is mixed to foam the pressure sensitive adhesive, and
- water in an amount between 40% and 50%, inclusive, of the total weight of the pressure sensitive adhesive uncured,
- wherein after the pressure sensitive adhesive is mixed and cured, the pressure sensitive adhesive includes interconnected pores that provide a path through the pressure sensitive adhesive through which water vapor may flow at a transmission rate ranging from about 20 Perms to about 70 Perms.
Dependencies are inferred from the claim text.