Method and system for fabrication of a metal cup for creating an annular seal within a wellbore

A method of fabricating a metal cup, the method comprising:

• providing a tool having an interior profile of a predetermined shape, the tool having a body forming an inner area with at least a first side and a second side and having a first end ring and a second ring each surrounding the first side and the second side to secure the first side and the second side together;
• securing a pressure device within the inner area of the tool;
• extending the pressure device an entire length of the inner area;
• placing a metal sleeve within the inner area of the tool and around the pressure device;
• securing the tool in a closed position such that the metal sleeve is secured in a fixed position;
• passing pressurized fluid through an inner channel of the pressure device;
• injecting pressurized fluid into the inner area through a plurality of injectors extending through a thickness of the pressure device and in communication with the inner channel;
• applying internal pressure within the inner area and within an inside of the sleeve via the pressure device such that the internal pressure exceeds a yield point of a material comprising the metal sleeve, wherein the metal sleeve deforms into the interior profile;
• opening the body of the tool;
• and
• removing the metal sleeve from the tool in an open position;
• wherein the metal sleeve maintains a deformed shape having an exterior profile that matches the interior profile of the tool.