# US 11,451,052 B2 · Systems and methods of DC power conversion and transmission for solar fields

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- Number: US 11,451,052 B2
- Document ID: US11451052B2
- Status: Granted
- Kind: B2
- Application number: 16/402,695
- Filed: 2019-05-03
- Published: 2019-11-07
- Granted: 2022-09-20
- Earliest claimed: 2018-05-04
- Assignees: Nextracker LLC
- Applicants: NEXTracker Inc.
- Inventors: Alexander W. Au; Yang Liu
- Web page: https://patentgrep.com/patent/US11451052B2

## CPC

- H02J 7/35: with light sensitive cells
- H02J 1/102: being switching converters (H02J1/108, H02J1/12 take precedence)
- H02J 3/32: using batteries or super capacitors with converting means
- H02J 3/381: {Dispersed generators}
- H02J 3/388: Arrangements for the handling of islanding, e.g. for disconnection or for avoiding the disconnection of power
- H02J 3/46: Controlling the sharing of generated power between the generators, sources or networks
- H02J 7/50: acting upon multiple batteries simultaneously or sequentially
- H02S 40/32: comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
- H02S 40/36: characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
- H02S 40/38: Energy storage means, e.g. batteries, structurally associated with PV modules
- H02J 1/106: {for load balancing, symmetrisation, or sharing}
- H02J 2101/25: {involving maximum power point tracking control for photovoltaic sources}
- Y02E 10/56: Power conversion systems, e.g. maximum power point trackers
- Y02P 80/20: using renewable energy
- H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02S: GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES (obtaining electrical energy from radioactive sources G21H1/12; light sensitive inorganic semiconductor devices H10F; light sensitive organic semiconductor devices H10K30/00; thermoelectric devices H10N10/00; pyroelectric devices H10N15/00)
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

Systems and methods integrate advanced solar tracker, battery, inverter, and software technologies to improve performance, plant output, and costs. The systems may incorporate an advanced vanadium flow battery (VFB) that is DC-voltage (DV)-coupled to photovoltaic (PV) arrays for high, round-trip efficiency. The systems incorporate a DC architecture that optimizes performance for commercial, industrial, agricultural, and utility applications. A distributed direct current (DC) power system includes a centralized, single-stage inverter; PV arrays; maximum power point tracking (MPPT) converters coupled between the PV arrays and the centralized, single-stage inverter; batteries; and DC-DC battery converters (DCBCs) coupled to the batteries. The MPPT converters maximize solar power production by the PV arrays and minimize mismatch between the PV arrays. The DCBCs manage charge and discharge of the batteries, enable the interconnection of the PV arrays and the batteries, and supply a constant medium voltage to the central inverter.

## Claims

### Claim 1

A distributed direct current (DC) power system comprising:
a central inverter configured to convert DC to alternating current (AC);
a plurality of photovoltaic (PV) strings;
a plurality of maximum power point tracking (MPPT) converters coupled between the plurality of photovoltaic (PV) strings, respectively, and the central inverter;
a plurality of flow batteries;
a plurality of DC-DC battery converters (DCBCs) coupled to the plurality of flow batteries and configured to manage charge and discharge of the plurality of flow batteries; and
a plurality of battery management controllers coupled between the plurality of flow batteries and the plurality of DCBCs, respectively, the plurality of battery management controllers configured to, after maintaining a constant predetermined medium DC voltage at an input to the central inverter:
operate the plurality of DCBCs in a constant voltage mode;
start up the plurality of flow batteries;
operate the plurality of DCBCs in a constant power mode;
determine a reduction of charge or discharge current; and
in response to determining the reduction of charge or discharge current, operate the plurality of DCBCs in the constant voltage mode.

### Claim 2 (depends on 1)

The distributed DC power system of claim 1, wherein the plurality of flow batteries is a plurality of flow battery stacks.

### Claim 3 (depends on 1)

The distributed DC power system of claim 1, wherein the plurality of flow batteries are vanadium flow batteries.

### Claim 4 (depends on 1)

The distributed DC power system of claim 1, further comprising a PV combiner coupled to the plurality of PV strings and including a plurality of disconnect switches and an arc fault detector coupled to outputs of the plurality of disconnect switches.

### Claim 5 (depends on 4)

The distributed DC power system of claim 4, further comprising a plurality of fuses coupled between the plurality of PV strings and the plurality of disconnect switches, respectively.

### Claim 6 (depends on 1)

The distributed DC power system of claim 1, further comprising:
a plurality of disconnect switches coupled to outputs of the plurality of PV strings, respectively; and
a plurality arc fault detectors coupled to outputs of the plurality of disconnect switches, respectively,
wherein the plurality of MPPT converters are coupled to outputs of a plurality of arc fault detectors, respectively.

### Claim 7 (depends on 1)

The distributed DC power system of claim 1, further comprising a network control unit in wired or wireless communication with each of the plurality of MPPT converters and each of the plurality of DCBCs, the network control unit configured to manage operation of the plurality of MPPT converters and the plurality of DCBCs.

### Claim 8 (depends on 1)

The distributed DC power system of claim 1, wherein the central inverter includes a plurality of silicon carbide (SiC) metal-oxide-semiconductor field-effect transistors (MOSFETs).

### Claim 9 (depends on 1)

The distributed DC power system of claim 1, wherein the central inverter is a single-stage inverter.

### Claim 10 (depends on 1)

The distributed DC power system of claim 1, wherein the plurality of DCBCs enable interconnection of the plurality of PV strings and the plurality of flow batteries, and supply a constant medium DC voltage to the central inverter.

### Claim 11

A method of controlling a distributed direct current (DC) power system, the method comprising:
maintaining a constant predetermined medium DC voltage from a plurality of photovoltaic (PV) strings and a plurality of DC-DC battery converters (DCBCs) at an input to a central inverter;
operating the plurality of DCBCs coupled to a plurality of flow batteries, respectively, in a constant voltage mode;
starting up the plurality of flow batteries;
in response to starting up the plurality of flow batteries, operating the plurality of DC-DC battery converters (DCBC) in a constant power mode;
determining a reduction of charge or discharge current; and
in response to determining a reduction of charge or discharge current, operating the plurality of DC-DC battery converters (DCBC) in the constant voltage mode.

### Claim 12 (depends on 11)

The method of claim 11, further comprising supplying, by a plurality of maximum power point tracking (MPPT) converters, power to a DC distribution bus.

### Claim 13 (depends on 11)

The method of claim 11, wherein the constant predetermined medium DC voltage is between 1200 V and 1600 V.