# US 11,444,517 B2 · Device for producing stranded wires, a stranded wire and an electric machine having such a stranded wire

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- Number: US 11,444,517 B2
- Document ID: US11444517B2
- Status: Granted
- Kind: B2
- Application number: 16/757,135
- Filed: 2018-11-05
- Published: 2020-10-29
- Granted: 2022-09-13
- Earliest claimed: 2017-11-06
- Assignees: Jheeco E-Drive AG
- Applicants: Jheeco E-Drive AG
- Inventors: Martin Stöck; Joel Bauer
- Web page: https://patentgrep.com/patent/US11444517B2

## CPC

- H02K 15/35: Form-wound windings
- H02K 3/14: with transposed conductors, e.g. twisted conductors
- H02K 15/04: of windings prior to their mounting into the machines (insulating windings H02K15/10, H02K15/12)
- H02K 15/0431: {Concentrated windings}
- H02K 15/105: {to the windings}
- H02K 15/30: Manufacture of winding connections
- H02K 15/33: Connecting winding sections; Forming leads; Connecting leads to terminals
- Y10T 29/49009: Dynamoelectric machine
- Y10T 29/53143: Motor or generator
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

The invention relates to a method for producing stranded wires, including the steps of applying an insulation layer to lines, separating the insulated lines, individually removing the insulation layer from the separated lines along a partial length of the lines, and bringing the lines together to form a stranded wire, wherein the partial lengths are arranged at the same level at least in sections for the purpose of forming a non-insulated contact region.

## Claims

### Claim 1

a method for producing stranded wires, comprising:
applying an insulation layer to lines to produce insulated lines;
separating the insulated lines using a separating device to keep the insulated lines distanced from each other;
removing the insulation layer from the separated lines along a partial length of the insulated lines using an insulation stripping device; and
bringing the lines together after removing the insulation layer from the partial length of the lines to form a stranded wire using a stranding device such that the partial lengths of the lines are arranged at the same position at least in sections to form a non-insulated contact region.

### Claim 2 (depends on 1)

The method of claim 1 wherein the method takes place continuously.

### Claim 3 (depends on 1)

The method of claim 1 wherein at least said removing and said bringing steps take place batchwise.

### Claim 4 (depends on 1)

The method of claim 1 wherein said removal step comprises laser ablation of the insulation layer.

### Claim 5 (depends on 1)

The method of claim 1 wherein the lines are arranged laterally spaced apart from one another during said removing step.

### Claim 6 (depends on 1)

The method of claim 1 wherein different-length, non-insulated partial lengths of the lines are formed during said removing step.

### Claim 7 (depends on 1)

The method of claim 1 wherein equal-length, non-insulated partial lengths of the lines, said partial lengths arranged in an offset manner, are formed during the removing step.

### Claim 8 (depends on 1)

The method of claim 1 wherein different-length, non-insulated partial lengths of the lines are formed based on different transportation speeds of the lines during said removing step.

### Claim 9 (depends on 1)

The method of claim 1 wherein said bringing the lines together comprises stranding the lines.

### Claim 10 (depends on 1)

The method of claim 1 wherein said bringing the lines together further comprises compression molding to form a shaped stranded wire.

### Claim 11 (depends on 1)

The method of claim 1 wherein ends of the non-insulated partial lengths that are disposed at a rear in a transportation direction of the lines are arranged flush when the lines are brought together in accordance with said bringing step.

### Claim 12 (depends on 1)

The method of claim 1 wherein ends of the non-insulated partial lengths that are disposed at a front in a transportation direction of the lines are arranged flush when the lines are brought together in accordance with said bringing step.

### Claim 13 (depends on 12)

The method of claim 12 wherein the ends of the non-insulated partial lengths that are at the front in the transportation direction of the lines form a start of a new stranded wire.

### Claim 14 (depends on 1)

The method of claim 1 wherein the lines comprises a plurality of individual wires and/or partial stranded wires.

### Claim 15

An apparatus for producing stranded wires, comprising:
an insulating device configured to apply an insulation layer to lines;
a separating device configured to separate the insulated lines to keep the insulated lines distanced from each other; and
an insulation stripping device configured to individually remove the insulation layer from the separated lines along a partial length of the lines; and
a stranding device configured to bring the lines together to form a stranded wire;
wherein the stranding device and the insulation stripping device interact such that the partial lengths of the lines are arranged at the same position at least in sections to form a non-insulated contact region.
