# US 11,441,627 B2 · Disc brake and brake application device for commercial vehicles

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- Number: US 11,441,627 B2
- Document ID: US11441627B2
- Status: Granted
- Kind: B2
- Application number: 16/740,991
- Filed: 2020-01-13
- Published: 2020-07-16
- Granted: 2022-09-13
- Earliest claimed: 2019-01-16
- Assignees: WABCO Europe BVBA
- Applicants: WABCO Europe BVBA
- Inventors: Jannis Hecker; Hans-Christian Jungmann; Vitalij Scherer
- Web page: https://patentgrep.com/patent/US11441627B2

## CPC

- F16D 65/84: for disc brakes {(discs characterised by means for cooling F16D65/128)}
- B60T 1/065: {employing disc (B60T1/062 takes precedence)}
- F16D 55/225: the braking members being brake pads
- F16D 55/226: in which the common actuating member is moved axially {, e.g. floating caliper disc brakes}
- F16D 65/183: {with force-transmitting members arranged side by side acting on a spot type force-applying member}
- F16D 2065/785: {Heat insulation or reflection}
- F16D 2125/40: Screw-and-nut
- F16D: COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- B60T: VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL (electrodynamic brake systems for vehicle, in general B60L; brakes per se, i.e. devices where braking effect occurs, including ultimate brake actuators, F16D); ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES

## Abstract

A brake application device (1) for a disc brake (2) of commercial vehicles comprising an actuating spindle (3) with, axially of the actuating spindle (3), a pressure plate (4) arranged on the actuating spindle (3), and the pressure plate (4) having an annular groove (6) radially for receiving a boot (5). A heat shield (7) is at least partially disposed between the pressure plate head (4a) and the boot (5) at a spacing (X). An insulating layer (8) may be present between the heat shield (7) and the pressure plate head (4a). The heat shield (7) may be a metal ring (10) encapsulated in or coated with an elastomer (9a). The heat shield (7) may alternatively be formed of plastic or silicone.

## Claims

### Claim 1

A brake application device (1) for a disc brake (2) of commercial vehicles, the brake application device comprising:
an actuating spindle (3) with a pressure plate (4) axially arranged on the actuating spindle (3), the pressure plate (4) having a pressure plate head (4a) and a radial annular groove (6) for receiving a boot (5), wherein a heat shield (7) is at least partially disposed between the pressure plate head (4a) and the boot (5) at a spacing (X);
wherein the heat shield (7) is separate from the boot (5) and the heat shield (7) is a metal ring (10) encapsulated in or coated with an elastomer (9a).

### Claim 2 (depends on 1)

The brake application device (1) for a disc brake (2) as claimed in claim 1, wherein the heat shield (7) comprises pins (24, 24a, 24b, 24c, 24d, 24e) extending in a direction toward the pressure plate head (4a), wherein the pins extend axially.

### Claim 3 (depends on 2)

The brake application device (1) for a disc brake (2) as claimed in claim 2, wherein the pressure plate head (4a) comprises grooves (25, 25a, 25b) configured to receive the pins (24, 24a, 24b, 24c, 24d, 24e) of the heat shield (7).

### Claim 4 (depends on 3)

The brake application device (1) for a disc brake (2) as claimed in claim 3, wherein the heat shield (7) has at least three of the pins (24, 24a, 24b, 24c, 24d, 24e), and the pressure plate head (4a) has at least three of the grooves (25, 25a, 25b).

### Claim 5 (depends on 2)

The brake application device (1) for a disc brake (2) as claimed in claim 2, wherein the pins (24, 24a, 24b, 24c, 24d, 24e) of the heat shield (7) are arranged on the heat shield (7) radially on the outside, in relation to a pressure plate axis (DA), wherein the pins are located at a radial outermost edge of the heat shield.

### Claim 6 (depends on 1)

The brake application device (1) as claimed in claim 1, further comprising an insulating layer (8) between the pressure plate head (4a) and the heat shield (7).

### Claim 7 (depends on 6)

The brake application device (1) as claimed in claim 6, wherein the insulating layer (8) is an air layer.

### Claim 8 (depends on 1)

The brake application device (1) as claimed in claim 1, wherein the heat shield (7) comprises elevations (28, 28a, 28b, 28c, 28d, 28e, 28f, 28g, 28h, 28i, 28j, 28k) toward the pressure plate head (4a) for supporting the heat shield (7) on the pressure plate head (4a).

### Claim 9 (depends on 8)

The brake application device (1) for a disc brake (2) as claimed in claim 8, wherein the elevations (28, 28a, 28b, 28c, 28d, 28e, 28f, 28g, 28h, 28i, 28j, 28k) of the heat shield are constituent parts of an elastomer coating or encapsulation of the heat shield (7).

### Claim 10 (depends on 1)

The brake application device (1) as claimed in claim 1, wherein the metal ring (10) is coated with an elastomer (9a) on one side facing the boot (6).

### Claim 11 (depends on 1)

The brake application device (1) as claimed in claim 1, wherein the metal ring (10) is coated with an elastomer (9a) on one side facing away from the boot (6).

### Claim 12 (depends on 1)

The brake application device (1) as claimed in claim 1, wherein the heat shield (7) is made of plastic or silicone.

### Claim 13 (depends on 1)

The brake application device (1) as claimed in claim 1, wherein the heat shield (7) is disposed on the pressure plate (4) or the pressure plate head (4a).

### Claim 14 (depends on 1)

The brake application device (1) as claimed in claim 1, wherein the heat shield (7) has the shape of an O-ring.

### Claim 15 (depends on 1)

The brake application device (1) as claimed in claim 1, wherein the spacing (X) is greater than or equal to 1 mm.

### Claim 16 (depends on 1)

The brake application device (1) for a disc brake (2) as claimed in claim 1, wherein the heat shield (7) has a circumferential shoulder (31), and the pressure plate head (4a) has an annular groove (30) for receiving the circumferential shoulder (31), wherein the circumferential shoulder extends continuously around the heat shield.

### Claim 17 (depends on 1)

The brake application device (1) as claimed in claim 1, wherein the pressure plate head (4a) comprises supporting elements (29, 29a, 29b, 29c) for supporting the heat shield (7).

### Claim 18 (depends on 1)

A disc brake (2) for motor vehicles comprising a brake carrier (11) with at least one brake lining (14, 15) arranged in a lining carrier well (12, 13), a brake caliper (16) which engages at least one brake lining (13, 14) around the brake carrier (11) for axially applying the at least one brake lining (13, 14) to a brake disc, a brake application device (1) arranged on a brake application side (ZS) of the brake caliper (16) for clamping a brake disc via the brake lining (15) during a braking operation, wherein the brake application device (1) is configured as claimed in claim 1.

### Claim 19

A brake application device (1) for a disc brake (2) of commercial vehicles, the brake application device comprising:
an actuating spindle (3) with a pressure plate (4) axially arranged on the actuating spindle (3), the pressure plate (4) having a pressure plate head (4a) and a radial annular groove (6) for receiving a boot (5), wherein a heat shield (7) is at least partially disposed between the pressure plate head (4a) and the boot (5) at a spacing (X);
wherein the heat shield (7) is a metal ring (10) encapsulated in or coated with an elastomer (9a);
wherein the heat shield (7) is arranged between the pressure plate head (4a) and the boot (5) in parallel with the pressure plate head (4a), wherein the pressure plate head includes an oblique surface relative to the axis and the heat shield is arranged obliquely relative to the axis, and the heat shield and pressure plate surface are parallel.
