# US 11,441,470 B2 · Mixer device

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- Number: US 11,441,470 B2
- Document ID: US11441470B2
- Status: Granted
- Kind: B2
- Application number: 17/036,927
- Filed: 2020-09-29
- Published: 2021-04-22
- Granted: 2022-09-13
- Earliest claimed: 2019-10-18
- Assignees: Purem GmbH
- Applicants: Purem GmbH
- Inventors: Peter Kast; Michael Dentler; Vincent Eder; Mathias Rothfuss
- Web page: https://patentgrep.com/patent/US11441470B2

## CPC

- F01N 3/2892: {Exhaust flow directors or the like, e.g. upstream of catalytic device}
- B01F 25/4315: {the baffles being deformed flat pieces of material (B01F25/4314 takes precedence)}
- F01N 3/2066: {Selective catalytic reduction [SCR]}
- F01N 2240/20: a flow director or deflector
- Y02T 10/12: Improving ICE efficiencies
- F01N: GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES (arrangements in connection with gas exhaust of propulsion units in vehicles B60K13/00; combustion-air intake silencers specially adapted for, or arranged on, internal-combustion engines F02M35/00; protecting against, or damping, noise in general G10K11/16)
- B01F: MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING (mixing paints B44D3/06)
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

An internal combustion engine exhaust system mixer device includes a bottom element (12) includes a downstream rear side (22) and a front side (44). The bottom element has a reactant introduction opening (31), open to a reactant receiving volume (46), and expands therefrom radially from the reactant introduction opening toward the front side. Exhaust gas passage ducts (58), arranged following one another in the circumferential direction about the opening axis (A), open to the reactant receiving volume. A swirl generation element (20) is connected to the bottom element and encloses the opening axis. A mixing volume (64) adjoins the reactant receiving volume in the direction of the opening axis and is formed in the swirl generation element. A plurality of exhaust gas passage openings (66), following one another in the circumferential direction, about the opening axis are provided in the swirl generation element.

## Claims

### Claim 1

A mixer device for an exhaust system of an internal combustion engine, the mixer device comprising:
a bottom element with a rear side to be positioned facing away from an exhaust gas stream in the exhaust system and with a front side to be positioned facing the exhaust gas stream, the bottom element forming a reactant introduction opening that is open to a reactant receiving volume formed in the bottom element on the front side thereof such as to expand radially in a direction of an opening axis on the front side of the bottom element starting from the reactant introduction opening, the bottom element having a plurality of exhaust gas passage ducts arranged following one another in a circumferential direction about the opening axis and open to the reactant receiving volume, the exhaust gas passage ducts comprising axially open, groove shape recesses provided on the front side of the bottom element such as to be spaced in the circumferential direction by material areas of the bottom element defining the radially expanding structure of the reactant receiving volume in the bottom element; and
a swirl generation element connected to the bottom element and having a ring shape configuration enclosing the opening axis, the swirl generation element forming a mixing volume adjoining the reactant receiving volume in the direction of the opening axis and the swirl generation element having a plurality of exhaust gas passage openings following one another in the circumferential direction about the opening axis.

### Claim 2 (depends on 1)

The mixer device in accordance with claim 1, wherein the swirl generation element is placed axially with a ring shape connection area onto a mounting area on the front side of the bottom element and is connected to the bottom element.

### Claim 3 (depends on 1)

The mixer device in accordance with claim 1, wherein at least one of the exhaust gas passage ducts is open radially outwards in the area of an inlet opening formed between the bottom element and the ring shape connection area of the swirl generation element.

### Claim 4 (depends on 1)

The mixer device in accordance with claim 1, wherein at least one of the exhaust gas passage ducts comprises a hole, which is open radially inwards to the reactant receiving volume and passes through the bottom element.

### Claim 5 (depends on 1)

The mixer device in accordance with claim 1, wherein the mixing volume is provided in the swirl generation element having a radially expanding configuration starting from the bottom element and extending in the direction of the opening axis.

### Claim 6 (depends on 1)

The mixer device in accordance with claim 1, wherein at least some of the exhaust gas passage openings following one another in the circumferential direction are configured with mutually different sizes or/and shapes or/and with different distances from an exhaust gas passage opening following directly in the circumferential direction.

### Claim 7 (depends on 1)

The mixer device in accordance with claim 1, wherein at least one flow deflection element is provided in association with at least one of the exhaust gas passage openings at the swirl generation element.

### Claim 8 (depends on 7)

The mixer device in accordance with claim 7, wherein at least two flow deflection elements provided in association with different exhaust gas passage openings are configured with mutually different sizes or/and shapes or/and pitch angles, or/and wherein at least one flow deflection element of the at least two flow deflection elements extends in the direction away from the mixing volume.

### Claim 9 (depends on 1)

The mixer device in accordance with claim 1, further comprising a positioning device provided for predefining a defined rotary positioning of the swirl generation element in relation to the bottom element about the opening axis.

### Claim 10 (depends on 1)

The mixer device in accordance with claim 1, further comprising a fastening device for arranging a reactant release device at the bottom element, the fastening device being provided on the rear side of the bottom element.

### Claim 11 (depends on 10)

The mixer device in accordance with claim 10, wherein the fastening device comprises a plurality of fastening openings arranged at circumferentially spaced locations around the reactant introduction opening and open to the rear side.

### Claim 12 (depends on 11)

The mixer device in accordance with claim 11, wherein at least one of the fastening openings has a greater radial distance to the opening axis than at least one other of the fastening openings.

### Claim 13 (depends on 9)

The mixer device in accordance with claim 9, wherein:
the positioning device comprises a positioning projection provided at the bottom element;
the fastening device comprises a plurality of fastening openings; and
at least one of the fastening openings is provided in an area of the positioning projection.

### Claim 14

An exhaust system comprising:
an exhaust gas guide component; and
a mixer device carried at the exhaust gas guide component, the mixer device comprising:
a bottom element with a rear side to be positioned facing away from an exhaust gas stream in the exhaust system and with a front side to be positioned facing the exhaust gas stream, the bottom element forming a reactant introduction opening that is open to a reactant receiving volume formed in the bottom element on the front side thereof such as to expand radially in a direction of an opening axis on the front side of the bottom element starting from the reactant introduction opening, the bottom element having a plurality of exhaust gas passage ducts arranged following one another in a circumferential direction about the opening axis and open to the reactant receiving volume, the exhaust gas passage ducts comprising axially open, groove shape recesses provided on the front side of the bottom element such as to be spaced in the circumferential direction by material areas of the bottom element defining the radially expanding structure of the reactant receiving volume in the bottom element; and
a swirl generation element connected to the bottom element and having a ring shape configuration enclosing the opening axis, the swirl generation element forming a mixing volume adjoining the reactant receiving volume in the direction of the opening axis and the swirl generation element having a plurality of exhaust gas passage openings following one another in the circumferential direction about the opening axis; and
a reactant introduction device arranged on the rear side of the bottom element.

### Claim 15 (depends on 14)

The exhaust system in accordance with claim 14, wherein the swirl generation element is placed axially with a ring shape connection area onto a mounting area on the front side of the bottom element and is connected to the bottom element.

### Claim 16 (depends on 14)

The exhaust system in accordance with claim 14, wherein at least one of the exhaust gas passage ducts is open radially outwards in the area of an inlet opening formed between the bottom element and the ring shape connection area of the swirl generation element.

### Claim 17 (depends on 14)

The exhaust system in accordance with claim 14, wherein at least one of the exhaust gas passage ducts comprises a hole, which is open radially inwards to the reactant receiving volume and passes through the bottom element.

### Claim 18 (depends on 14)

The exhaust system in accordance with claim 14, wherein the mixing volume is provided in the swirl generation element having a radially expanding configuration starting from the bottom element and extending in the direction of the opening axis.

### Claim 19

A mixer device for an exhaust system of an internal combustion engine, the mixer device comprising:
a bottom element with a rear side arranged away from an exhaust gas stream in the exhaust system, and with a front side arranged facing the exhaust gas stream, said bottom element defining a reactant introduction opening, said front side defining a reactant receiving volume having a radially expanding shape about an opening axis, and starting from the reactant introduction opening in a direction from said rear side to said front side, the bottom element defining a plurality of exhaust gas passage ducts, each of said plurality of exhaust gas passage ducts being arranged one after the other in a circumferential direction about said opening axis and extending from a radial outside of said bottom element to said reactant receiving volume, said each exhaust gas passage duct having an open groove shape recess defined by said front side of the bottom element, each said open groove shaped recess being open in a direction of said opening axis, said each open groove shaped recess being spaced in said circumferential direction; and
a swirl generation element connected to said bottom element and having a ring shape configuration enclosing said opening axis, said swirl generation element defining a mixing volume adjoining said reactant receiving volume in said direction of said opening axis, said swirl generation element having a plurality of exhaust gas passage openings following one another in said circumferential direction about said opening axis.

### Claim 20 (depends on 19)

The mixer device in accordance with claim 19, wherein:
said front side includes a material area between said each open groove shaped recess, each said material area extending radially inward and defining said radially expanding shape.
