# US 11,441,401 B2 · Hybrid gas lift system

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- Number: US 11,441,401 B2
- Document ID: US11441401B2
- Status: Granted
- Kind: B2
- Application number: 17/171,211
- Filed: 2021-02-09
- Published: 2021-08-12
- Granted: 2022-09-13
- Earliest claimed: 2020-02-10
- Assignees: Silverwell Technology Limited
- Applicants: Silverwell Technology Ltd.
- Inventors: Joel David Shaw
- Web page: https://patentgrep.com/patent/US11441401B2

## CPC

- E21B 43/123: {Gas lift valves}
- E21B 34/16: Control means therefor being outside the borehole {(control systems for submerged well heads E21B33/0355)}
- E21B 43/122: {Gas lift}
- E21B 47/06: Measuring temperature or pressure
- E21B 47/10: Locating fluid leaks, intrusions or movements
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS

## Abstract

Liquid is unloaded from a well with a hybrid gas lift system that includes a lift gas source and valves for injecting lift gas into production tubing. The types of valves include pressure production operated (“PPO”) valves and a surface operated valve. Pressure inside the production tubing is measured to monitor operation of the PPO valves, and identify if the PPO valves are experiencing and anomaly, such as multi-pointing or chattering. The surface operated valve is selectively actuated to correct anomalous operation of the PPO valves.

## Claims

### Claim 1

A method of lifting liquid from a well comprising:
injecting lift gas into production tubing through production pressure operated (“PPO”) valves that are in selective communication with a string of production tubing in the well;
monitoring conditions in the production tubing;
identifying a condition in the production tubing indicating one or more of the PPO valves is experiencing an anomaly; and
correcting the anomaly by altering a characteristic of fluid in the production tubing by directing a signal from surface to a surface controlled valve to adjust the amount of lift gas being injected into the production tubing.

### Claim 2 (depends on 1)

The method of claim 1 wherein the step of identifying a condition in the production tubing indicating one or more of the PPO valves is experiencing an anomaly comprises monitoring pressure at different depths in the production tubing.

### Claim 3 (depends on 1)

The method of claim 1 wherein correcting the anomaly comprises an action selected from the group consisting of adjusting a rate of lift gas injection into the production tubing through the surface controlled valve and adjusting pressure of fluid flowing from the production tubing.

### Claim 4 (depends on 1)

The method of claim 1 further comprising adding lift gas into the production tubing through the surface controlled valve.

### Claim 5 (depends on 1)

The method of claim 1, wherein the liquid comprises liquid produced from a formation and that is directed into an end of the production tubing.

### Claim 6 (depends on 1)

The method of claim 1, wherein the gas is directed into the production tubing through the PPO valves.

### Claim 7 (depends on 1)

The method of claim 1, wherein an anomaly is defined by one or more of the PPO valves simultaneously injecting lift gas, and wherein the anomaly is identified based on a pressure profile in the production tubing.

### Claim 8 (depends on 1)

The method of claim 1, wherein the pressure profile is developed by periodically and temporarily varying an orifice size in the surface controlled valve, and monitoring pressure at locations in the production tubing.

### Claim 9

A method of well operations comprising:
providing lift gas into a well comprising production tubing, production pressure operated (“PPO”) valves on the production tubing, casing that lines the well, and an annulus defined between the producing tubing and the well, the PPO valves are selectively changed between an open configuration to define a path for a portion of the flow of the lift gas to enter into the production tubing from the annulus, and a closed configuration to block the flow of the lift gas to enter into the production tubing from the annulus;
directing the lift gas into the annulus;
maintaining a flow of the lift gas at a substantially constant rate into the annulus;
determining an anomalous operation of the PPO valves by monitoring conditions in the well; and
correcting the anomalous operation of the PPO valves by adding lift gas into the production tubing through a valve that is controlled from surface.

### Claim 10 (depends on 9)

The method of claim 9 further comprising maintaining a pressure of the lift gas at which one of the PPO valves in designed to be in an open configuration and that PPO valves at a lesser depth are designed to be in a closed configuration.

### Claim 11 (depends on 9)

The method of claim 9 wherein the condition comprises pressure.

### Claim 12 (depends on 11)

The method of claim 11 wherein the anomalous operation is corrected by adjusting pressure in the production tubing.

### Claim 13 (depends on 11)

The method of claim 11 wherein the anomalous operation is corrected by adjusting an amount of lift gas being injected into the production tubing by surface controlled valve.

### Claim 14 (depends on 11)

The method of claim 11, wherein the pressure is monitored in one or more of the production tubing, and in the annulus around the production tubing.

### Claim 15

A system for use in well operations comprising:
a source of lift gas having a line in communication with an annulus in the well that is defined between production tubing and casing that lines the well;
production pressure operated (“PPO”) valves provided at different depths along the production tubing that are selectively changed between an open configuration that forms a path through a sidewall of the production tubing and provides communication between the annulus and inside of the production tubing, and a closed configuration that forms a barrier in the path;
a surface actuated valve that is changeable between an open configuration that forms a path through a sidewall of the production tubing and provides communication between the annulus and inside of the production tubing, and a closed configuration that forms a barrier in the path; and
a controller that identifies an anomalous operation of the PPO valves, and corrects the anomalous operation of the PPO valves by selectively configuring the surface actuated valve into the open configuration.

### Claim 16 (depends on 15)

The system of claim 15 wherein pressure in the production tubing is monitored by the controller.

### Claim 17 (depends on 16)

The system of claim 16 wherein pressure in a flow production line on surface is monitored by the controller, and wherein the controller identifies the anomalous operation of the PPO valves based on the monitored pressures.

### Claim 18 (depends on 15)

The system of claim 15 wherein the surface actuated valve is at a greater depth than the PPO valves.

### Claim 19 (depends on 15)

The system of claim 15 further comprising pressure sensors and control lines, and wherein the controller, pressure sensors, and control lines define a communication circuit.
