# US 11,440,748 B2 · Linear motor conveyor system for clean/aseptic environments

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- Number: US 11,440,748 B2
- Document ID: US11440748B2
- Status: Granted
- Kind: B2
- Application number: 16/944,951
- Filed: 2020-07-31
- Published: 2020-11-19
- Granted: 2022-09-13
- Earliest claimed: 2018-02-02
- Applicants: Ats Automation Tooling Systems Inc.
- Inventors: Louis Ian Cameron; Albert Kleinikkink; Roger Hogan; Martin John Juritsch; Bradley James Woodward; Blake Robert Lambert
- Web page: https://patentgrep.com/patent/US11440748B2

## CPC

- B65G 54/02: electrostatic, electric, or magnetic
- H02K 5/10: with arrangements for protection from ingress, e.g. water or fingers
- B65G 21/2054: {comprising elements movable in the direction of load-transport}
- B65G 21/22: Rails or the like engaging sliding elements or rollers attached to load-carriers or traction elements
- H02K 9/08: by gaseous cooling medium circulating wholly within the machine casing (H02K9/10 takes precedence)
- H02K 41/02: Linear motors; Sectional motors
- H02K 41/03: Synchronous motors; Motors moving step by step; Reluctance motors (H02K41/035 takes precedence)
- B65G 2203/0266: relating to the load carrier(s)
- B65G 2203/042: Sensors
- B65G 2207/48: Wear protection or indication features
- H02K 2213/12: Machines characterised by the modularity of some components
- B65G: TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS (packaging B65B; handling thin or filamentary materials, e.g. paper sheets or thread, B65H; cranes B66C; portable mobile or lifting or hauling appliances, e.g. hoists, B66D; devices for lifting or lowering goods for loading or unloading purposes, e.g. fork-lift trucks, B66F9/00; emptying bottles, jars, casks, barrels or similar containers, not otherwise provided for, B67C9/00; delivering or transferring liquids B67D; filling or discharging vessels for liquefied, solidified or compressed gases F17C; pipe-line systems for fluids F17D)
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})

## Abstract

A linear motor conveyor system including: at least one track section comprising: electronic circuitry housed within the track section; and a rotatable segment comprising an end profile that abuts another track section to form a stepped groove sealed by a gasket. A moving element for a linear motor conveyor system including: a body; a first set of bearings attached to the body and angled to abut against a first guide rail of a conveyor system having a protrusion with opposing angled profiles; a second set of bearing attached to the body and designed to abut against a flat profile of a second guide rail of the conveyor system.

## Claims

### Claim 1

A linear motor conveyor system comprising:
at least one track section comprising:
electronic circuitry housed within the track section; and
a rotatable segment comprising an end profile that abuts another track section to form a stepped groove sealed by a gasket,
wherein the stepped groove comprises:
a rear gap portion sized to receive the gasket; and
a front gap portion sized to enable a bearing to ride along the track section while promoting cleaning of the front gap portion.

### Claim 2 (depends on 1)

A linear motor conveyor system according to claim 1, wherein
the rear gap portion comprises a gap of between 1 and 5 mm; and
the front gap portion comprises a gap of between 0.25 and 0.5 mm.

### Claim 3 (depends on 1)

A linear motor conveyor system according to claim 1, wherein the front gap portion is more steeply angled than the rear gap portion.

### Claim 4 (depends on 1)

A linear motor conveyor system according to claim 1, further comprising an internal cooling system configured to draw air inwards towards the electronic circuitry housed within the track system.

### Claim 5

A linear motor conveyor system comprising:
at least one track section comprising:
a guide rail portion configured to support a moving element transporting an object;
an angled top portion configured to direct air flow to contact the object prior to another element of the linear motor conveyor system; and
a curved edge connecting the angled top to the guide rail portion, wherein the curved edge is configured to reduce air recirculation.

### Claim 6 (depends on 5)

A linear motor conveyor system according to claim 5, wherein the at least one track section further comprises a plurality of sensors provided to read a machine readable medium located on the moving element, wherein the plurality of sensors are sealed within the at least one track section.

### Claim 7 (depends on 6)

A linear motor conveyor system according to claim 6, wherein the plurality of sensors are sealed by stainless steel tape.

### Claim 8

A conveyor system comprising:
at least one track section comprising:
a first guide rail having a protrusion with opposing angled profiles;
a second guide rail having a flat profile;
electronic circuitry housed within a body of the track section;
a rotatable segment configured to provide access to the electronic circuitry, the rotatable segment having an end profile that abuts another track section to form a stepped groove sealed by a gasket;
an angled top configured to direct air flow around the track section;
a curved edge between the first guide rail and the angled top configured to reduce air recirculation; and
a plurality of sensors sealed within a top portion of the track section; and
at least one moving element comprising:
a body;
a first set of bearings attached to the body and configured to abut against the opposing angled profiles of the protrusion on the first guide rail;
a second set of bearings attached to the body and configured to abut against the second guide rail; and
a machine readable medium configured to be read by the plurality of sensors.

### Claim 9 (depends on 8)

A conveyor system according to claim 8 wherein the conveyor system further comprises a solid lubricant.

### Claim 10 (depends on 9)

A conveyor system according to claim 9 wherein the solid lubricant is polytetrafluoroethylene.

### Claim 11 (depends on 8)

A conveyor system according to claim 8, wherein the plurality of sensors are sealed by stainless steel tape.

### Claim 12 (depends on 8)

A conveyor system according to claim 8, wherein the stepped groove comprises:
a rear gap portion comprising a gap of between 1 and 5 mm; and
a front gap portion comprising a gap of between 0.25 and 0.5 mm.

### Claim 13 (depends on 8)

A conveyor system according to claim 8, wherein the stepped groove comprises:
a rear gap portion sized to receive the gasket; and
a front gap portion sized to enable a bearing to ride along the track section while promoting cleaning of the front gap portion.

### Claim 14 (depends on 13)

A conveyor system according to claim 13, wherein the front gap portion is more steeply angled than the rear gap portion.

### Claim 15 (depends on 8)

A conveyor system according to claim 8, further comprising an internal cooling system configured to draw air inwards towards the electronic circuitry housed within the track section.
