# US 11,440,604 B2 · Adapter bracket for a motorcycle headlamp

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- Number: US 11,440,604 B2
- Document ID: US11440604B2
- Status: Granted
- Kind: B2
- Application number: 17/517,586
- Filed: 2021-11-02
- Published: 2022-05-05
- Granted: 2022-09-13
- Earliest claimed: 2020-11-02
- Applicants: Randy Brewster
- Inventors: Randy Brewster
- Web page: https://patentgrep.com/patent/US11440604B2

## CPC

- B62J 6/027: Supporting means therefor, e.g. mounting brackets
- B60Q 1/0483: {mounted on a bracket, e.g. details concerning the mouting of the lamps on the vehicle body}
- B60Q 1/0683: {Adjustable by rotation of a screw}
- B62J 6/025: characterised by vertical adjustment of the light beam direction, e.g. to compensate for heavy loads
- B62J 6/026: characterised by the structure, e.g. casings
- B62J: CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B60Q: ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL

## Abstract

An adapter bracket for a motorcycle headlamp is shown and described. The adapter bracket generally includes an annular ring having an open interior defined by an interior circumference, an exterior circumference, a top surface and a bottom surface, a plurality of indexing apertures disposed around the interior circumference, and a plurality of clamping tabs disposed around the exterior circumference. The adapter bracket further includes a plurality of ears attached to the annular ring, the ears having a slot for receiving a threaded anti-vibration bushing. The adapter bracket also includes a headlight aiming riser. A headlamp is disposed in the open interior of the annular ring and the annular ring is secured by the clamping tabs to a retaining ring and the annular ring, the headlamp, and the retaining ring are secured to a main bracket by fasteners that engage with the threaded anti-vibration bushings.

## Claims

### Claim 1

A universal adapter bracket for a motorcycle headlamp comprising:
an annular ring having an open interior defined by an interior circumference, said annular ring also having an exterior circumference, a top surface and a bottom surface,
wherein a plurality of indexing apertures are disposed around the interior circumference of the annular ring,
wherein a plurality of clamping tabs are disposed around the exterior circumference of the annular ring, each of said clamping tabs having a hole therethrough;
at least two ears depending upwardly from the top surface of the annular ring, said ears having a hole therethrough and a slot for receiving and capturing a threaded anti-vibration bushing;
a headlight aiming riser depending upwardly from the top surface of the annular ring, said headlight aiming riser provided with a plurality of holes to secure a headlight aiming apparatus to the headlight aiming riser;
wherein a headlamp is disposed in the open interior of the annular ring and the annular ring is secured to a retaining ring by first fasteners passing through the retaining ring and into the holes in the clamping tabs on the annular ring;
and wherein the annular ring, the headlamp, and the retaining ring are secured to a main bracket by second fasteners that extend through the main bracket, into the holes in the ears, wherein said second fasteners are in threaded engagement with the threaded anti-vibration bushing.

### Claim 2 (depends on 1)

The universal adapter bracket for a motorcycle headlamp of claim 1, further comprising a bezel covering the retaining ring and attached to the main bracket.

### Claim 3 (depends on 2)

The universal adapter bracket for a motorcycle headlamp of claim 2, wherein the annular ring, the headlamp, the retaining ring and the main bracket are disposed within a housing and the bezel mates with the housing.

### Claim 4 (depends on 2)

The universal adapter bracket for a motorcycle headlamp of claim 2, wherein the bezel has a recess for receiving a primary aiming screw, said primary aiming screw disposed within a coil of a primary aiming spring and engaged with a nut on the main bracket, wherein rotation of the primary aiming screw allows for the aiming of the headlamp.

### Claim 5 (depends on 1)

The universal adapter bracket for a motorcycle headlamp of claim 1, wherein the anti-vibration bushings are square-shaped nylon bushings having a threaded axial bore.

### Claim 6 (depends on 1)

The universal adapter bracket for a motorcycle headlamp of claim 1, wherein the headlamp is an LED headlamp.

### Claim 7 (depends on 1)

The universal adapter bracket for a motorcycle headlamp of claim 1, wherein the headlight aiming apparatus provides a hole for receiving a secondary aiming screw, said secondary aiming screw disposed within a coil of a secondary aiming spring and engaged with a nut on the main bracket, wherein rotation of the secondary aiming screw allows for the aiming of the headlamp.

### Claim 8 (depends on 1)

The universal adapter bracket for a motorcycle headlamp of claim 1, wherein the headlight aiming riser is provided with a plurality of locating posts, which engage with holes on the headlight aiming apparatus.

### Claim 9 (depends on 1)

The universal adapter bracket for a motorcycle headlamp of claim 1, wherein the universal adapter bracket is formed from a material selected from the group comprising ferrous metals, nonferrous metals and plastics.

### Claim 10 (depends on 1)

The universal adapter bracket for a motorcycle headlamp of claim 1, wherein the universal adapter bracket is manufactured by at least one of the following processes:
stamping, progressive stamping, milling, CNC machining, additive manufacturing, water-jetting, plasma cutting, and laser cutting.

### Claim 11

An adapter bracket for a headlamp comprising:
an annular ring having an open interior defined by an interior circumference, an exterior circumference, a top surface and a bottom surface, a plurality of indexing apertures disposed around the interior circumference, and a plurality of clamping tabs disposed around the exterior circumference;
a plurality of ears depending upwardly from the top surface of the annular ring, said ears having a hole therethrough and a slot for receiving a threaded anti-vibration bushing;
a headlight aiming riser depending upwardly from the top surface of the annular ring;
wherein the headlamp is disposed in the open interior of the annular ring and the annular ring is secured by the clamping tabs to a retaining ring;
and wherein the annular ring, the headlamp, and the retaining ring are secured to a main bracket by fasteners that engage with the threaded anti-vibration bushings.

### Claim 12 (depends on 11)

The adapter bracket for a headlamp of claim 11, further comprising a bezel covering the retaining ring and attached to the main bracket.

### Claim 13 (depends on 12)

The adapter bracket for a headlamp of claim 12, wherein the annular ring, the headlamp, the retaining ring and the main bracket are disposed within a housing and the bezel mates with the housing.

### Claim 14 (depends on 12)

The adapter bracket for a headlamp of claim 12, wherein the bezel has a recess for receiving a primary aiming screw, said primary aiming screw disposed within a coil of a primary aiming spring and engaged with a nut on the main bracket, wherein rotation of the primary aiming screw allows for the aiming of the headlamp.

### Claim 15 (depends on 11)

The adapter bracket for a headlamp of claim 11, wherein the anti-vibration bushings are square-shaped nylon bushings having a threaded axial bore.

### Claim 16 (depends on 11)

The adapter bracket for a headlamp of claim 11, wherein the headlamp is an LED headlamp.

### Claim 17 (depends on 11)

The adapter bracket for a headlamp of claim 11, wherein the headlight aiming apparatus provides a hole for receiving a secondary aiming screw, said secondary aiming screw disposed within a coil of a secondary aiming spring and engaged with a nut on the main bracket, wherein rotation of the secondary aiming screw allows for the aiming of the headlamp.

### Claim 18 (depends on 11)

The adapter bracket for a headlamp of claim 11, wherein the headlight aiming riser is provided with a plurality of locating posts, which engage with holes on the headlight aiming apparatus.

### Claim 19 (depends on 11)

The adapter bracket for a headlamp of claim 11, wherein the adapter bracket is formed from a material selected from the group comprising ferrous metals, nonferrous metals and plastics.

### Claim 20 (depends on 11)

The adapter bracket for a headlamp of claim 11, wherein the adapter bracket is manufactured by at least one of the following processes: stamping, progressive stamping, milling, CNC machining, additive manufacturing, water-jetting, plasma cutting, and laser cutting.
