# US 11,440,169 B2 · Torque limiting ratchet wrench

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- Number: US 11,440,169 B2
- Document ID: US11440169B2
- Status: Granted
- Kind: B2
- Application number: 16/173,342
- Filed: 2018-10-29
- Published: 2019-05-02
- Granted: 2022-09-13
- Earliest claimed: 2017-10-27
- Assignees: Gauthier Biomedical, Inc.
- Applicants: Gauthier Biomedical, Inc.
- Inventors: Michael T. Gauthier; Kyle Berndt; Joseph Weasler
- Web page: https://patentgrep.com/patent/US11440169B2

## CPC

- B25B 23/1427: {by mechanical means}
- B25B 13/462: {the ratchet parts engaging in a direction radial to the tool operating axis}
- B25B 23/16: Handles (in general B25G)
- B25G 1/005: {for screwdrivers, wrenches or spanners with additional levers, e.g. for increasing torque}
- B25B: TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
- B25G: HANDLES FOR HAND IMPLEMENTS (attaching the blades or the like to handles of hand tools for soil working A01B1/22; handles of hand implements for harvesting A01D1/14; handles integral with brushware A46B)

## Abstract

A fastener driving device including an elongate shaft extending between the driving head and the handle is provided that has a torque limiting mechanism disposed partially within the handle and extending through the elongate shaft into engagement with the driving head. The torque limiting mechanism enables the driving head to drive the fastener into the substrate without exerting more than a predetermined maximum torque on the fastener, thereby avoiding damage from being done to the fastener and/or the substrate. A ratcheting mechanism is disposed within a torque gear of the torque limiting mechanism to provide a ratcheting function to the tool with a small profile for the tool.

## Claims

### Claim 1

A driving tool comprising:
a) a handle having an open end;
b) a shaft operably connected to the handle having a driving head opposite the handle and disposed at least partially within the open end;
c) a torque limiting mechanism at least partially disposed within the shaft and the driving head; and
d) a ratcheting mechanism disposed within and engaged with a portion of the torque limiting mechanism to provide the ratcheting function, wherein the ratcheting mechanism does not include a spring, wherein the ratcheting mechanism includes a ratchet gear disposed within a central aperture defined by the torque limiting mechanism, and wherein opposed ends of the ratchet gear are aligned with each side of the driving head.

### Claim 2 (depends on 1)

The driving tool of claim 1 wherein the torque limiting mechanism includes a torque gear disposed within the driving head and extending around a periphery of an aperture extending through the driving head.

### Claim 3 (depends on 2)

The driving tool of claim 2 wherein the torque gear is sealingly engaged with the driving head.

### Claim 4 (depends on 2)

The driving tool of claim 2 wherein the torque gear defines the central aperture in which the ratcheting mechanism is located.

### Claim 5 (depends on 1)

The driving tool of claim 1 wherein the ratchet gear includes a pair of engagement structures extending outwardly from opposite sides of the ratchet gear.

### Claim 6 (depends on 1)

The driving tool of claim 1 wherein the ratchet gear includes a number of teeth extending outwardly from the ratchet gear and into the driving head around the periphery of the aperture.

### Claim 7 (depends on 6)

The driving tool of claim 6 further comprising a number of pins each disposed between adjacent teeth and engageable with the ratchet gear and the torque gear.

### Claim 8 (depends on 1)

A method for limiting the torque applied to a fastener from a driving tool, the method comprising the steps of:
a) providing the driving tool of claim 1;
b) applying torque to a fastener using the driving tool.

### Claim 9

A driving tool comprising:
a) a handle having an open end;
b) a shaft operably connected to the handle having a driving head opposite the handle and disposed at least partially within the open end;
c) a torque limiting mechanism disposed at least partially within the shaft and the driving head; and
d) a ratcheting mechanism disposed within and engaged with a portion of the torque limiting mechanism to provide the ratcheting function, wherein the ratcheting mechanism consists of a ratchet gear including a pair of accessible engagement structures extending outwardly from opposite sides of the ratchet gear and aligned with each side of the driving head, a number of teeth extending outwardly from the ratchet gear and a number of pins each disposed between adjacent teeth and engageable with the ratchet gear and the portion of the torque limiting mechanism.

### Claim 10

A driving tool comprising:
a) a handle having an open end;
b) a shaft operably connected to the handle having a driving head opposite the handle and disposed at least partially within the open end;
c) a torque limiting mechanism disposed within the shaft and the handle, the torque limiting mechanism including a torque gear located at one end of the shaft and a biasing mechanism engaged with the torque gear,
wherein the biasing mechanism comprises:
i. a bar operably engaged with the torque gear at one end;
ii. a plunger including a cup at one end engaged with the bar opposite the torque gear and a shaft extending away from the cup; and
iii. a number of biasing members disposed around the shaft and engaged with the cup to bias the cup and bar towards the torque gear; and
d) a ratcheting mechanism disposed within and engaged with a portion of the torque limiting mechanism to provide the ratcheting function, wherein each end of the ratcheting mechanism is aligned with each side of the driving head and includes a pair of accessible engagement structures extending outwardly from opposite sides of the ratchet mechanism, and wherein the ratchet mechanism does not include a spring.
