# US 11,432,907 B2 · Method and a system usable in creating a subsequent dental appliance

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- Number: US 11,432,907 B2
- Document ID: US11432907B2
- Status: Granted
- Kind: B2
- Application number: 16/200,445
- Filed: 2018-11-26
- Published: 2019-03-28
- Granted: 2022-09-06
- Earliest claimed: 2012-09-06
- Assignees: Align Technology, Inc.
- Applicants: Align Technology, Inc.
- Inventors: Eric Kuo
- Web page: https://patentgrep.com/patent/US11432907B2

## CPC

- A61C 7/002: {Orthodontic computer assisted systems}
- A61C 9/0046: {Data acquisition means or methods}
- A61C 7/00: Orthodontics, i.e. obtaining or maintaining the desired position of teeth, e.g. by straightening, evening, regulating, separating, or by correcting malocclusions
- A61C 7/008: {using vibrating means}
- A61C 7/146: {Positioning or placement of brackets; Tools therefor}
- A61C 7/20: Arch wires (A61C7/28 takes precedence)
- F04C 2270/041: Controlled or regulated
- A61C: DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE (non-driven toothbrushes A46B; {tongue scrapers A61B17/24;} preparations for dentistry A61K6/00; preparations for cleaning the teeth or mouth A61K8/00, A61Q11/00)
- F04C: ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS (engines F03C); ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS

## Abstract

A current digital dental model is received that includes a representation of the set of physical teeth for the patient with the current dental appliance attached to the physical teeth or oral cavity. The current digital dental model is a direct digital scan of the set of physical teeth and the current dental appliance. The physical teeth are at a position in treatment when all or a part of the current dental appliance is desired to be removed from one or more of the set of physical teeth and it is desired to use a subsequent appliance. The current digital dental model is created based a new digital dental model that includes the representation of the set of physical teeth without including the current dental appliance.

## Claims

### Claim 1

A method usable in creating a subsequent dental appliance comprising:
receiving a current digital dental model that includes a first representation of the set of physical teeth for the patient with a current dental appliance attached to the physical teeth or oral cavity;
creating, based on the current digital dental model, a new digital dental model that includes the first representation of the set of physical teeth without the current dental appliance by:
superimposing a second representation of all or a portion of the current dental appliance on the current dental appliance associated with the first representation;
determining a superimposed portion of the first representation based on the superimposing; and
creating the new digital dental model by removing the superimposed portion of the first representation;
adjusting the new digital dental model by moving one or more teeth to a desired teeth arrangement; and
providing digital data suitable for use in manufacturing a subsequent dental appliance based on electronic data included in the new digital dental model.

### Claim 2 (depends on 1)

The method as recited by claim 1, wherein the superimposing of the second representation of all or the portion of the current dental appliance further comprises:
superimposing the second representation of the portion selected from a group consisting of a bracket, a wire, button, a cleat, a tube, a hook, a band, a ligature, an aligner attachment and an O-ring.

### Claim 3 (depends on 1)

The method as recited by claim 1, wherein the method further comprises:
receiving an image of the current dental appliance when not applied to one or more of the physical teeth of the patient; and
using the image as the second representation.

### Claim 4 (depends on 1)

The method as recited by claim 1, wherein the method further comprises:
receiving an image of a dental appliance that is the same or similar type of dental appliance as the current dental appliance; and
using the image as the second representation.

### Claim 5 (depends on 4)

The method as recited by claim 4, wherein the method further comprises:
receiving the image from a library of dental appliances.

### Claim 6 (depends on 1)

The method of claim 1, wherein the subsequent dental appliance is an end-of-treatment retainer.

### Claim 7 (depends on 1)

The method of claim 1, wherein the subsequent dental appliance is a middle-of-treatment appliance.

### Claim 8 (depends on 1)

The method of claim 1, wherein the current digital dental model is created using direct or indirect scanning or imaging.

### Claim 9 (depends on 1)

The method of claim 1, wherein the new digital dental model includes a portion of the patient's gingiva that is in proximity of the subsequent dental appliance, would be covered by the subsequent dental appliance, or a combination thereof.

### Claim 10 (depends on 1)

The method of claim 1, further comprising simulating one or more changes in the patient's gingiva.

### Claim 11

A method for creating a subsequent dental appliance prior to removal of a current dental appliance from a set of physical teeth for a patient, the method comprising:
receiving a current digital dental model that includes a representation of the set of physical teeth for the patient with the current dental appliance attached to the physical teeth or oral cavity;
creating, based on the current digital dental model, a new digital dental model that includes the representation of the set of physical teeth without including the current dental appliance by:
superimposing, by the computer processors, each of segmented digital teeth on corresponding digital teeth associated with the current digital dental model;
determining, by the computer processors, a non-superimposed portion of the current digital dental model based on the superimposing; and
creating, by the computer processors, the new digital dental model by removing the non-superimposed portion of the current digital dental model or based on a superimposed portion without the non-superimposed portion;
adjusting the new digital dental model by moving one or more teeth to a desired teeth arrangement; and
providing digital data suitable for use in manufacturing a subsequent dental appliance based on electronic data included in the new digital dental model.

### Claim 12 (depends on 11)

The method of claim 11, wherein the current digital dental model comprises a bracket, a wire, a button, a cleat, a tube, a hook, a band, a ligature, an aligner attachment, or an O-ring.

### Claim 13 (depends on 11)

The method of claim 11, wherein the method further comprises:
receiving an image of the current dental appliance when not applied to one or more of the physical teeth of the patient; and
associating the image with the current digital dental model.

### Claim 14 (depends on 11)

The method of claim 11, wherein the method further comprises:
receiving an image of a dental appliance that is the same or similar type of dental appliance as the current dental appliance; and
associating the image with the current digital dental model.

### Claim 15 (depends on 14)

The method of claim 14, wherein the method further comprises receiving the image from a library of dental appliances.

### Claim 16 (depends on 11)

The method of claim 11, wherein the subsequent dental appliance is an end-of-treatment retainer.

### Claim 17 (depends on 11)

The method of claim 11, wherein the subsequent dental appliance is a middle-of-treatment appliance.

### Claim 18 (depends on 11)

The method of claim 11, wherein the current digital dental model is created using direct or indirect scanning or imaging.

### Claim 19 (depends on 11)

The method of claim 11, wherein the new digital dental model includes a portion of the patient's gingiva that is in proximity of the subsequent dental appliance, would be covered by the subsequent dental appliance, or a combination thereof.

### Claim 20 (depends on 11)

The method of claim 11, further comprising simulating one or more changes in the patient's gingiva.
