# US 11,432,894 B2 · Surgical instrument end effector with integral FBG

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- Number: US 11,432,894 B2
- Document ID: US11432894B2
- Status: Granted
- Kind: B2
- Application number: 16/869,421
- Filed: 2020-05-07
- Published: 2020-08-20
- Granted: 2022-09-06
- Earliest claimed: 2017-11-15
- Assignees: Intuitive Surgical Operations, Inc.
- Applicants: Intuitive Surgical Operations, Inc.
- Inventors: John Ryan Steger; Grant M. Kadokura; Andrew C. Waterbury; Manuel Ahumada
- Web page: https://patentgrep.com/patent/US11432894B2

## CPC

- A61B 34/35: for telesurgery
- A61B 34/20: Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
- A61B 34/71: {Manipulators operated by drive cable mechanisms}
- A61B 34/76: {Manipulators having means for providing feel, e.g. force or tactile feedback}
- A61B 90/361: {Image-producing devices, e.g. surgical cameras}
- A61B 34/37: Leader-follower robots (A61B34/35 takes precedence)
- A61B 90/37: {Surgical systems with images on a monitor during operation}
- A61B 2017/00389: {Button or wheel for performing multiple functions, e.g. rotation of shaft and end effector}
- A61B 2017/00477: {Coupling (A61B2017/0046 takes precedence)}
- A61B 2034/2061: {using shape-sensors, e.g. fiber shape sensors with Bragg gratings}
- A61B 2034/305: {Details of wrist mechanisms at distal ends of robotic arms}
- A61B 2090/065: {for measuring contact or contact pressure}
- A61B 2090/3614: {using optical fibre}
- A61B: DIAGNOSIS; SURGERY; IDENTIFICATION (usefulness limited to only animals A61D)

## Abstract

A surgical instrument is provided that includes an elongated shaft that includes a proximal end and a distal end; a cantilever beam is disposed at the distal end of the shaft; an optical fiber extends within a channel that extends within between proximal and distal portions of the cantilever beam; a first fiber Bragg grating (FBG) is formed in a segment of the optical fiber within the proximal portion of the beam; a second FBG is formed in a segment of the optical fiber within the distal portion of the beam.

## Claims

### Claim 1

A surgical instrument comprising:
an elongated shaft including a proximal end and a distal end;
a support base member secured to the distal end of the elongated shaft;
a first force-sensing cantilever beam secured to the support base member;
a second force-sensing cantilever beam secured to the support base member;
a center cantilever beam secured to the support base member between the first and second force-sensing cantilever beams,
the center cantilever beam being longer than the first and second force-sensing cantilever beams,
the center cantilever beam including a proximal portion, a distal portion and a shoulder portion between the proximal portion and the distal portion, and
the distal portion of the center cantilever beam including a working surface to impart a force upon anatomical tissue;
a first optical fiber positioned along the first force-sensing cantilever beam and including a first fiber Bragg grating (FBG); and
a second optical fiber positioned along the second force-sensing cantilever beam and including a second FBG;
wherein the first force-sensing cantilever beam is positioned to contact the shoulder portion of the center cantilever beam during a bending motion of the center cantilever beam toward the first force-sensing cantilever beam; and
wherein the second force-sensing cantilever beam is positioned to contact the shoulder portion of the center cantilever beam during a bending motion of the center cantilever beam toward the second force-sensing cantilever beam.

### Claim 2 (depends on 1)

The surgical instrument of claim 1, wherein:
the center cantilever beam is spaced apart from the first force-sensing cantilever beam and the second force-sensing cantilever beam in an unflexed state of the center cantilever beam.

### Claim 3 (depends on 1)

The surgical instrument of claim 1, wherein:
the support base member includes a pulley rotatably mounted at the distal end of the elongated shaft;
the surgical instrument further comprises a wire wrapped around a portion of the pulley; and
tension on the wire rotates the pulley.

### Claim 4 (depends on 1)

The surgical instrument of claim 1, wherein:
the proximal portion of the center cantilever beam is thinner than the distal portion of the center cantilever beam.

### Claim 5 (depends on 1)

The surgical instrument of claim 1, wherein:
the shoulder portion comprises a first shoulder portion and a second shoulder portion;
the first shoulder portion of the center cantilever beam is oriented toward the first force-sensing cantilever beam, and the second shoulder portion of the center cantilever beam is oriented toward the second force-sensing cantilever beam; and
the first shoulder portion of the center cantilever beam contacts the first force-sensing cantilever beam during the bending motion of the center cantilever beam toward the first force-sensing cantilever beam, and the second shoulder portion of the center cantilever beam contacts the second force-sensing cantilever beam during the bending motion of the center cantilever beam toward the second force-sensing cantilever beam.

### Claim 6 (depends on 5)

The surgical instrument of claim 5, wherein:
the first force-sensing cantilever beam includes a distal end adjacent the first shoulder portion of the center cantilever beam; and
the second force-sensing cantilever beam includes a distal end adjacent the second shoulder portion of the center cantilever beam.

### Claim 7

A surgical instrument comprising:
an elongated shaft including a proximal end and a distal end;
a support base member secured to the distal end of the elongated shaft;
a force-sensing cantilever beam secured to the support base member;
a force-imparting cantilever beam secured to the support base member adjacent the force-sensing cantilever beam,
the force-imparting cantilever beam being longer than the force-sensing cantilever beam,
the force-imparting cantilever beam including a proximal portion, a distal portion, and a shoulder portion between the proximal portion and the distal portion, and
the distal portion of the force-imparting cantilever beam including a working surface to impart a force upon anatomical tissue; and
an optical fiber positioned along the force-sensing cantilever beam including a fiber Bragg grating;
wherein the force-sensing cantilever beam is positioned to contact the shoulder portion of the force-imparting cantilever beam during a bending motion of the force-imparting cantilever beam toward the force-sensing cantilever beam.

### Claim 8 (depends on 7)

The surgical instrument of claim 7, wherein:
the force-imparting cantilever beam is spaced apart from the force-sensing cantilever beam in an unflexed state of the force-imparting cantilever beam.

### Claim 9 (depends on 7)

The surgical instrument of claim 7, wherein:
the support base member includes a pulley rotatably mounted at the distal end of the elongated shaft;
the surgical instrument further comprises a wire wrapped around a portion of the pulley; and
tension on the wire rotates the pulley.

### Claim 10 (depends on 7)

The surgical instrument of claim 7, wherein:
the proximal portion of the force-imparting cantilever beam is thinner than the distal portion of the center cantilever beam.

### Claim 11 (depends on 7)

The surgical instrument of claim 7, wherein:
the force-sensing cantilever beam includes a distal end adjacent the shoulder portion of the force-imparting cantilever beam.

### Claim 12 (depends on 1)

The surgical instrument of claim 1, wherein:
the shoulder portion includes a first shoulder contact surface and a second shoulder contact surface;
the first shoulder contact surface is spaced from the center cantilever beam toward the first force-sensing cantilever beam; and
the second shoulder contact surface is spaced from the center cantilever beam toward the second force-sensing cantilever beam.
