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US 11,407,685 B2Granted
Batch for producing a refractory product, method for producing a refractory product, a refractory product and the use of a synthetic raw material
AssigneeRefractory Intellectual Property GmbH & Co. KG
InventorsChristian Majcenovic, Martin Geith, Roland Nilica, Josef Nievoll
Life of this patent
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Abstract
The invention relates to a batch composition for producing a refractory product, a method for producing a refractory product, a refractory product, and to the use of a synthetic raw material.
Claims15
A batch for producing a refractory product comprising the following components:
- 1.1 a base component of at least one refractory ceramic raw material, wherein the base component comprises at least 50% MgO by mass;
- and
- 1.2 at least one synthetic raw material with the following features:
- 1.2.1 the synthetic raw material consists of bodies, the bodies having the following features:
- 1.2.1.1 the bodies consist of grains of at least one refractory ceramic raw material sintered together,
- 1.2.1.2. the bodies having a proportion of clay minerals of less than 10% by mass relative to the total mass of the bodies;
- 1.2.2. the bodies have a ratio of (thickness):(width):(length) of (1):(≥1 and ≤length):(≥3).
4 more elements
A method of producing a refractory product comprising the following features:
- 8.1 provision of a batch, wherein the batch comprises the following components:
- a base component of at least one refractory ceramic raw material, wherein the base component comprises at least 50% MgO by mass;
- and
- at least one synthetic raw material with the following features:
- the synthetic raw material consists of bodies, the bodies having the following features:
- the bodies consist of grains of at least one refractory ceramic raw material sintered together,
- the bodies having a proportion of clay minerals of less than 10% by mass relative to the total mass of the bodies;
- the bodies have a ratio of (thickness):(width):(length) of (1):(≥1 and ≤length):(≥3),
- 8.2 firing the batch to a refractory product.
6 more elements
A refractory product comprising the following features:
- 9.1 a first area of interconnected grains of at least one refractory ceramic raw material comprising at least 50% MgO by mass;
- and
- 9.2 second areas, the second areas having the following features:
- 9.2.1 the second areas consist of grains of at least one refractory ceramic raw material sintered together, wherein
- 9.2.2. the second areas have proportion of clay minerals of less than 10% by mass relative to the total mass of the second areas;
- 9.2.3 the second areas have a ratio of (thickness):(width):(length) of (1):(≥1 and ≤length):(≥3);
- 9.3 the second regions are arranged without order in the first area;
- 9.4 the first area on the one hand and the second areas on the other hand differ in their respective microstructure.
5 more elements
A method comprising:
- utilizing a synthetic raw material in a batch to produce a refractory product to reduce the modulus of elasticity of a refractory ceramic product which can be produced from the batch, the synthetic raw material having the following features:
- 15.1 the synthetic raw material consists of bodies, the bodies having the following features:
- 15.1.1 the bodies consist of grains of at least one refractory ceramic raw material sintered together, wherein the refractory ceramic raw material comprises a base component, the base component comprises at least 50% MgO by mass, and further wherein
- 15.1.2 the bodies have a proportion of clay minerals of less than 10% by mass, relative to the total mass of the bodies;
- 15.1.3 the bodies have a ratio of (thickness):(width):(length) of (1):(≥1 and ≤length):(≥3);
- 15.2 the synthetic raw material is utilized in a batch to produce a refractory product to reduce the modulus of elasticity of a refractory ceramic product which can be produced from the batch.
3 more elements
Dependencies are inferred from the claim text.