Absorbent articles having apertured, three-dimensional materials and methods for making same
AssigneeThe Procter & Gamble Company
InventorsGueltekin Erdem, Sascha Kreisel, Weidong Wu
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Abstract
An absorbent article is provided. The absorbent article includes a nonwoven, liquid permeable topsheet, a liquid impermeable backsheet, and an absorbent core disposed at least partially intermediate the topsheet and the backsheet. The topsheet includes a layer of fibers and has a plurality of apertures defined in the layer of fibers. At least some of the apertures have a side wall having a portion disposed an angle in the range of about 55 degrees to about 90 degrees, in the range of about 60 degrees to about 80 degrees, or in the range of about 63 degrees to about 75 degrees, according to the 2D X-Ray CT Scan Test herein.
Claims22
An absorbent article comprising:
- a nonwoven, liquid permeable topsheet;
- a liquid impermeable backsheet;
- and
- an absorbent core disposed at least partially intermediate the topsheet and the backsheet;
- wherein the topsheet comprises:
- a layer of fibers;
- wherein the Basis Weight of the topsheet is in the range of about 10 gsm to about 35 gsm, according to the Basis Weight Test herein;
- a plurality of apertures defined in the layer of fibers;
- wherein the topsheet has an Effective Open Area in the range of about 15% to about 30%, according to the Aperture Test herein;
- wherein the topsheet comprises a wearer-facing surface and a garment-facing surface;
- wherein at least some of the apertures have a wearer-facing opening area and a garment-facing opening area, wherein the wearer-facing opening area extends in a first plane, wherein the garment-facing opening area extends in a second plane, wherein the first plane is parallel to the second plane, wherein the wearer-facing opening area is positioned directly opposite the garment-facing opening area, and wherein the wearer-facing opening area is larger than the garment-facing opening area;
- wherein at least some of the apertures comprise a side wall, wherein at least a portion of the side wall has an angle in the range of about 55 degrees to about 90 degrees, according to the 2D X-Ray CT Scan Test herein, and wherein the garment-facing opening area is not formed in the side wall;
- wherein the garment-facing opening area of at least some of the apertures is in the range of about 1.0 mm2 to about 7.5 mm2, according to the 2D X-Ray CT Scan Test herein;
- wherein the wearer-facing opening area of at least some of the apertures is in the range of about 2 mm2 to about 12 mm2, according to the 2D X-Ray CT Scan Test herein;
- and
- wherein at least some of the apertures have a central major axis dimension and a central minor axis dimension, and wherein the central major axis dimension is greater than 1.5 mm, when measured at the garment-facing opening area, according to the 2D X-Ray CT Scan Test herein.
An absorbent article comprising:
- a nonwoven, liquid permeable topsheet;
- a liquid impermeable backsheet;
- and
- an absorbent core disposed at least partially intermediate the topsheet and the backsheet;
- wherein the topsheet comprises:
- a layer of hydrophobic, carded fibers;
- wherein the Basis Weight of the topsheet is in the range of about 10 gsm to about 35 gsm, according to the Basis Weight Test herein;
- a plurality of apertures defined in the layer of carded fibers;
- wherein the topsheet has an Effective Open Area in the range of about 15% to about 30%, according to the Aperture Test herein;
- wherein the topsheet comprises a wearer-facing surface and a garment-facing surface;
- wherein at least some of the apertures have a wearer-facing opening area and a garment-facing opening area, wherein the wearer-facing opening area extends in a first plane, wherein the garment-facing opening area extends in a second plane, wherein the first plane is parallel to the second plane, wherein the wearer-facing opening area is positioned directly opposite the garment-facing opening area, and wherein the wearer-facing opening area is larger than the garment-facing opening area;
- wherein at least some of the apertures comprise a side wall, and wherein at least a portion of the side wall has an angle in the range of about 55 degrees to about 90 degrees, according to the 2D X-Ray CT scan Test herein;
- wherein the garment-facing opening area of at least some of the apertures is in the range of about 1.0 mm2 to about 7.5 mm2, according to the 2D X-Ray CT Scan Test herein;
- wherein the wearer-facing opening area of at least some of the apertures is in the range of about 2 mm2 to about 12 mm2, according to the 2D X-Ray CT Scan Test herein;
- and
- wherein at least some of the apertures have a central major axis dimension and a central minor axis dimension, and wherein the central major axis dimension is greater than 1.5 mm, when measured at the garment-facing opening area, according to the 2D X-Ray CT Scan Test herein.
An absorbent article comprising:
- a nonwoven, liquid permeable topsheet;
- a liquid impermeable backsheet;
- and
- an absorbent core disposed at least partially intermediate the topsheet and the backsheet;
- wherein the topsheet comprises:
- a layer of fibers;
- wherein the Basis Weight of the topsheet is in the range of about 18 gsm to about 25 gsm, according to the Basis Weight Test herein;
- a plurality of apertures defined in the layer of fibers;
- wherein the topsheet has an Effective Open Area in the range of about 18% to about 25%, according to the Aperture Test herein;
- wherein the topsheet comprises a wearer-facing surface and a garment-facing surface;
- wherein at least some of the apertures have a wearer-facing opening area and a garment-facing opening area, wherein the wearer-facing opening area extends in a first plane, wherein the garment-facing opening area extends in a second plane, wherein the first plane is parallel to the second plane, wherein the wearer-facing opening area is positioned directly opposite the garment-facing opening area, and wherein the wearer-facing opening area is larger than the garment-facing opening area;
- wherein at least some of the apertures comprise a side wall, and wherein at least a portion of the side wall has an angle in the range of 60 degrees to about 80 degrees, according to the 2D X-Ray CT Scan Test herein;
- wherein the garment-facing opening area of at least some of the apertures is in the range of about 1.0 mm2 to about 7.5 mm2, according to the 2D X-Ray CT Scan Test herein;
- wherein the wearer-facing opening area of at least some of the apertures is in the range of about 2 mm2 to about 12 mm2, according to the 2D X-Ray CT Scan Test herein;
- and
- wherein at least some of the apertures have a central major axis dimension and a central minor axis dimension, and wherein the central major axis dimension is greater than 1.5 mm, when measured at the garment-facing opening area, according to the 2D X-Ray CT Scan Test herein.
Dependencies are inferred from the claim text.