Apparatus with a module for the layered manufacture of a product
Assignee3D Systems, Inc.
InventorsJozef Verheyen, Brawley Valkenborgs, Luc Cuyt, Jonas Van Vaerenbergh, Filips Schillebeeckx
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Abstract
The invention relates to a system for the layered manufacture of a three-dimensional product starting from a powder, in particular a metal powder. More specifically, the invention relates to a system in which selective laser melting is applied to manufacture a product. Here, successive powder layers are covered by an energy beam, such as a laser beam, in order to melt the powder in this layer in whole or in part and subsequently to solidify or sinter it and to create successive layers of the product in this way.
Claims27
A system for layered manufacture of a three-dimensional product based on a powder, where successive powder layers are covered by an energy beam in order to melt the successive powder layers in whole or in part and subsequently to solidify or sinter the successive powder layers to create contiguous interconnected layers of the three-dimensional product, with
- an apparatus that contains a build chamber in which said product is manufactured,
- a vertically movable build platform,
- a powder dispenser for application of said successive powder layers on the build platform in a build surface the powder dispenser is configured to be moved back and forth over the build surface along a dispensing direction,
- at least an overflow tank that features an opening that lets out onto said build surface for removal of the powder from the build surface to the overflow tank,
- a reservoir intended for the powder that is used to create the successive powder layers,
- a transport unit to transport said powder upwards from the reservoir,
- scanning means to move said energy beam over the successive powder layers in the build chamber,
- wherein said apparatus works in combination with a module that is integrable into and removable from the build chamber, where the apparatus contains the transport unit and the scanning means, while said module contains the build platform, the overflow tank and the reservoir, wherein the module includes a powder chute under the reservoir, the powder chute is configured to receive the powder from the reservoir and extends along a longitudinal horizontal axis to a powder tank, the powder tank is configured to receive a lower end of the transport unit when the module is installed into the chamber, wherein the module includes a helical screw extending along the longitudinal axis of the powder chute, rotation of the helical screw transporting the powder to the powder tank.
A module for use in an apparatus for layered manufacture of a three-dimensional product based on a powder, where the apparatus has a transport unit to transport said powder vertically and features a build chamber in which a powder dispenser is located for application of successive powder layers, while the apparatus also contains scanning means that enable movement of an energy beam in the build chamber over said successive powder layers,
- where the module must be placed in said build chamber of the apparatus and
- features a vertical tube with a top edge that extends into a horizontal build surface, where a vertically movable build platform is provided in the vertical tube,
- contains at least an overflow tank that features an opening that lets out onto said horizontal build surface for removal of the powder from the horizontal build surface to the overflow tank,
- contains a reservoir intended for the powder that is used to create said successive powder layers, where the reservoir extends under said platform and wherein the module includes a powder chute under the reservoir, the powder chute is configured to receive the powder from the reservoir and extends along a longitudinal horizontal axis to a powder tank, the powder tank is configured to receive a lower end of the transport unit when the module is installed into the chamber, wherein the module includes a helical screw extending along the longitudinal axis of the powder chute, rotation of the helical screw transporting the powder to the powder tank.
Dependencies are inferred from the claim text.