Method and device for producing a particle foam part
AssigneeKurtz GmbH
InventorsVictor Romanov, Stefan Ludwig, Norbert Reuber
Life of this patent
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Abstract
This invention concerns a process for producing particle foam part in which foam particles are heated in a molding tool so that they weld to the particle foam part. Heat is supplied to the foam particles by means of electromagnetic RF radiation. The foam particles are made of polyurethane (PU), polylactate (PLA), polyethylene block amide (PEBA) or polyethylene terephthalate (PET).
Claims24
Method for producing a particle foam part in which foam particles, formed from polyurethane, polylactate, polyethylene block amide (PEBA) or polyethylene terephthalate, are heated in a molding tool fusing the foam particles into the particle foam part, the foam particles being heated by electromagnetic radio frequency (RF) radiation.
A device for producing a particle foam part, comprising:
- a material container holding loose polyurethane, polylactate, polyethylene block amide (PEBA) or polyethylene terephthalate foam particles,
- a molding tool defining a molding chamber, wherein at least two capacitor plates are arranged adjacent to the molding chamber and are connected to an RF radiation source, wherein the RF radiation source is designed for emitting RF radiation having a frequency of less than 300 MHz to heat the foam particles supplied from the material container, and
- the molding tool is provided at its inner delimiting surface with a passive heating layer made of a material which is not transparent to RF radiation and/or an electrical heating device.
Apparatus for producing a particle foam part, comprising:
- a material container holding loose polyurethane, polylactate, polyethylene block amide (PEBA) or polyethylene terephthalate foam particles,
- a molding tool defining a molding chamber for receiving the foam particles from the material container, wherein at least two capacitor plates are arranged adjacent to the molding chamber and are connected to an RF radiation source, wherein the RF radiation source is designed for emitting RF radiation, and
- wherein the capacitor plates have a three-dimensional contoured shape, a portion of the capacitor plates facing an area of the mold space in which in use the foam particles are more densified than in another area further away from the molding chamber than a portion of the capacitor plates that forms an area of the molding chamber in which the foam particles are less compressed.
A method for producing a particle foam part, comprising:
- providing polyurethane, polylactate, polyethylene block amide (PEBA) or polyethylene terephthalate foam particles in a molding tool;
- and
- heating the foam particles with RF radiation to weld the particles, into the particle foam part, wherein the molding tool has a molding chamber and at least two capacitor plates are arranged adjacent to the molding chamber and are connected to an RF radiation source,
- wherein the RF radiation source is designed for emitting RF radiation.
Dependencies are inferred from the claim text.