Packaging machines and improvements thereto

A method of inserting trays into a packaging sleeve, the method comprising the steps of:

• a. in-feeding the trays on a plurality of separate in-feed conveyors, the plurality of in-feed conveyors being at different heights, in a vertical direction, and being laterally offset, in a lateral direction that is perpendicular to the vertical direction;
• b. using lateral pushers, converging the trays from the plurality of separate in-feed conveyors into a vertically stacked configuration, wherein a space is present between the trays in the vertically stacked configuration, in the vertical direction, and the space is created by a spacer comprising a pair of spacer plates that are spaced apart laterally, in the lateral direction, by a central gap that extends longitudinally, in a longitudinal direction that is perpendicular to the vertical direction and perpendicular to the lateral direction;
• c. automatically erecting the packaging sleeve from a flat, folded configuration to an erected configuration, wherein the packaging sleeve comprises one or more divider panels defining a plurality of apertures for receiving the trays from the vertically stacked configuration;
• and
• d. using a longitudinal pusher, simultaneously inserting the trays in the vertically stacked configuration into the packaging sleeve, in the longitudinal direction, wherein the trays are inserted into the plurality of apertures defined by the one or more divider panels.

An automatic packaging machine comprising:

• a plurality of in-feed conveyors for separately conveying contents, the plurality of in-feed conveyors being at different heights, in a vertical direction, and being laterally offset from each other in a lateral direction that is perpendicular to the vertical direction, and
• a means for placing the contents into a packaging article with the contents in a vertically stacked configuration;
• wherein the means for placing the contents into the packaging article with the contents in the vertically stacked configuration comprises:
• at least one lateral pusher for laterally converging, in the lateral direction, the contents from the plurality of in-feed conveyors into the vertically stacked configuration, and
• a longitudinal pusher for simultaneously inserting the contents in the vertically stacked configuration into the packaging article in a longitudinal direction that is perpendicular to the vertical direction and perpendicular to the lateral direction;
• and wherein:
• a spacer is provided for maintaining a space between the contents in the vertically stacked configuration, in the vertical direction, the spacer comprising a pair of elongate spacer plates that are spaced apart laterally, in the lateral direction, by a central gap that extends longitudinally, in the longitudinal direction;
• the longitudinal pusher comprises a lug;
• and
• the lug travels in the central gap between the pair of elongate spacer plates, to push the contents in the vertically stacked configuration along the pair of elongate spacer plates.