# US 11,309,660 B1 · Anti-vibration stabilized connected system with self-rejecting ergonomic feedback mechanism

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- Number: US 11,309,660 B1
- Document ID: US11309660B1
- Status: Granted
- Kind: B1
- Application number: 17/075,988
- Filed: 2020-10-21
- Published: 2022-04-21
- Granted: 2022-04-19
- Earliest claimed: 2020-10-21
- Assignees: Aptiv Technologies AG
- Applicants: Aptiv Technologies Limited
- Inventors: Jeffrey S. Campbell; Wesley W. Weber, Jr.
- Web page: https://patentgrep.com/patent/US11309660B1

## CPC

- H01R 13/533: Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure (H01R13/52 takes precedence)
- H01R 13/506: assembled by snap action of the parts
- H01R 13/6272: {comprising a single latching arm}
- H01R 13/641: by indicating incorrect coupling; by indicating correct or full engagement
- H01R 13/639: Additional means for holding or locking coupling parts together, after engagement, {e.g. separate keylock, retainer strap}
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

A connector assembly includes a connector body, a corresponding mating connector body, and a connection position assurance (CPA) device. The connector body includes a deflectable latching member and at least one outer detent feature located on an outer surface of the connector body. The corresponding mating connector body is configured to be removably connected with the connector body, wherein the deflectable latching member is configured to secure the connector body to the corresponding mating connector body. The CPA device is slidably positioned adjacent the connector body and moveable from a pre-stage position to a full-stage position, wherein the CPA device interacts with the at least one outer detent feature located on the outer surface of the connector body to deflect the connector body towards the corresponding mating connector body.

## Claims

### Claim 1

A connector assembly, comprising:
a connector body having a deflectable latching member and at least one outer detent feature located on an outer surface of the connector body;
a corresponding mating connector body configured to be removably connected with the connector body, wherein the deflectable latching member is configured to secure the connector body to the corresponding mating connector body; and
a connection position assurance (CPA) device slidably positioned adjacent the connector body and moveable from a pre-stage position to a full-stage position, wherein the CPA device interacts with the at least one outer detent feature located on the outer surface of the connector body to deflect the connector body towards the corresponding mating connector body;
wherein the connector body includes a first plurality of walls and wherein outer detent features are located on one or more of the first plurality of walls; and
wherein the corresponding mating connector body includes a second plurality of walls located inward of the first plurality of walls when the corresponding mating connector body is connected with the connector body, wherein movement of the CPA device from the pre-stage position to the full-stage position causes one or more of the first plurality of walls to deflect towards the second plurality of walls.

### Claim 2 (depends on 1)

The connector assembly of claim 1, wherein the CPA device includes an inner detent feature located on an inner surface of the CPA device that interacts with the outer detent feature located on the outer surface of the connector body, wherein the inner detent feature interacts with the outer detent feature when moving from the pre-stage position to the full-stage position.

### Claim 3 (depends on 1)

The connector assembly of claim 1, wherein the CPA device is a sleeve that surrounds the connector body.

### Claim 4 (depends on 1)

The connector assembly of claim 1, wherein the corresponding mating connector body includes a latching nib, wherein the deflectable latching member is deflected by engagement with the latching nib.

### Claim 5 (depends on 4)

The connector assembly of claim 4, wherein the deflectable latching member and the latching nib inhibit movement of the CPA device from the pre-stage position to the full-stage position until the connector body is fully mated with the corresponding mating connector body.

### Claim 6 (depends on 5)

The connector assembly of claim 5, wherein the CPA device prevents deflection of the deflectable latching member when in the full-stage position.

### Claim 7 (depends on 1)

The connector assembly of claim 1, wherein the connector body further includes at least one spring element that is deflected in response to the CPA device slidably moving from the pre-stage position to the full-stage position, wherein the spring element snaps over in response to the CPA device reaching the full-stage position.

### Claim 8 (depends on 7)

The connector assembly of claim 7, wherein the at least one spring element stores energy in response to the CPA device moving longitudinally from the pre-stage position to the full-stage position, wherein the energy stored in the spring element causes the CPA device to spring back if not in the full-stage position.

### Claim 9

A method for operating a connector assembly, the method comprising:
mating a connector body with a corresponding mating connector body, wherein the connector body includes a deflectable latching member configured to interact with a latching nib located on the corresponding mating connector body;
moving a connector position assurance (CPA) device from a pre-stage position that allows the latching member to deflect to a full-stage position that prevents the latching member from deflecting, wherein the CPA device interacts with an outer detent feature located on the outer surface of the connector body to deflect the connector body towards the corresponding mating connector body in the full-stage position; and
providing tactile feedback to an operator based on interaction of the CPA device with the outer detent feature of the connector body, wherein the tactile feedback indicates whether the CPA device is in the full-stage position.

### Claim 10 (depends on 9)

The method of claim 9, further including:
providing visual feedback to an operator based on a position of the CPA device.

### Claim 11 (depends on 9)

The method of claim 9, wherein the CPA device is a sleeve that surrounds the connector body.

### Claim 12 (depends on 11)

The method of claim 11, wherein the connector body is a female connector and the corresponding mating connector body is a male connector.

### Claim 13 (depends on 9)

The method of claim 9, wherein a self-rejecting feature located on the connector body interacts with the CPA device to cause the CPA device to spring back to the pre-stage position if not moved fully to the full-stage position.

### Claim 14 (depends on 13)

The method of claim 13, wherein the self-rejecting feature is a spring located on an outer surface of the connector body, wherein the spring stores energy when moving the CPA device from the pre-stage position to the full-stage position, wherein the springs snaps over when the CPA device is fully moved to the full-stage position.

### Claim 15

A connector assembly, comprising:
a connector body having a deflectable latching member and at least one outer detent feature located on an outer surface of the connector body;
a corresponding mating connector body configured to be removably connected with the connector body, wherein the deflectable latching member is configured to secure the connector body to the corresponding mating connector body; and
a connection position assurance (CPA) device having a spring over stress protection feature and a hoop spring surrounding the spring over stress protection feature, wherein the hoop spring is deflected by the latching member as the CPA device is moved from a pre-stage position to a full-stage position, wherein the hoop spring snaps over the deflectable latching member when in the full-stage position and the spring over stress protection feature interacts with the deflectable latching member to prevent deflecting of the latching member.

### Claim 16 (depends on 15)

The connector assembly of claim 15, wherein the hoop spring provides an audible feedback in response to the CPA device reaching the full-stage position.

### Claim 17 (depends on 15)

The connector assembly of claim 15, wherein the CPA device provides a visual feedback in response to the CPA device reaching the full-stage position.
