# US 11,309,656 B2 · Method for assembling a plug on a multi-core sheathed cable, and electrical plug > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 11,309,656 B2 - Document ID: US11309656B2 - Status: Granted - Kind: B2 - Application number: 16/611,887 - Filed: 2018-05-08 - Published: 2021-05-13 - Granted: 2022-04-19 - Earliest claimed: 2017-05-08 - Assignees: LEONI Bordnetz-Systeme GmbH - Applicants: Leoni Bordnetz-Systeme GmbH - Inventors: Heinz-Dieter Winkelmann; Dany Becker; Tanil Gezgin - Web page: https://patentgrep.com/patent/US11309656B2 ## CPC - H01R 13/5208: {having at least two cable receiving openings} - H01R 43/20: for assembling or disassembling contact members with insulating base, case or sleeve - H01R 13/4367: {Insertion of locking piece from the rear} - H01R 13/5045: {different pieces being assembled by press-fit} - H01R 13/521: {Sealing between contact members and housing, e.g. sealing insert} - H01R 43/005: {for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing} - H01R 13/5202: {Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings} - H01R 2103/00: Two poles - H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS ## Abstract A method assembles a plug on a multi-core sheathed cable which extends in a longitudinal direction and has multiple wires surrounded by a cable sheath. A sealing element made of a sealing material is applied to the multiple wires. The sealing element has individual passages formed through the sealing material for the wires. Subsequently, the wires are assembled in a plug housing, wherein the plug housing has an opening at a rear end thereof, and the sealing element is inserted into the opening and shifted preferably along the wires such that the sealing element sits in the opening in a sealing manner. A sealing coating is then applied, which extends from the rear end of the plug housing to the cable sheath. ## Claims ### Claim 1 A method for fitting a plug to a multi-core sheathed cable extending in a longitudinal direction and the multi-core sheathed cable having a plurality of cores which are surrounded by a cable sheath, which comprises the steps of: applying a sealing element composed of a sealing material to the plurality of cores, wherein the sealing element has an individual bushing through the sealing material for each of the cores; subsequently fitting the cores into a plug housing, wherein the plug housing has a receptacle formed therein on a rear-side end and the sealing element is pushed into the receptacle and, to this end, is moved along the cores, so that the sealing element is situated in the receptacle in a sealing manner; and applying a sealing-off sheathing extending from the rear-side end of the plug housing to the cable sheath. ### Claim 2 (depends on 1) The method according to claim 1, which further comprises first applying the sealing element to the plurality of cores and then a contact element is attached to an end side of each of the cores. ### Claim 3 (depends on 1) The method according to claim 1, wherein the sealing element is a prefabricated component which is pushed onto the cores. ### Claim 4 (depends on 1) The method according to claim 1, which further comprises forming the sealing element to be softer than the plug housing. ### Claim 5 (depends on 1) The method according to claim 1, wherein the sealing element is a solid and integral component, the component has a lateral surface that is smooth and free of ribs or grooves, the sealing element is a prefabricated component pushed onto the cores, attaching a contact element to the end side of a respective core, subsequently fitting the cores are fitted into the plug housing, the sealing element tapers conically in the longitudinal direction, the receptacle has a conical configuration which complements the sealing element, the sealing element is softer than the plug housing, the sealing element is manufactured from a thermoplastic polyurethane material, applying the sealing-off sheathing by injection molding for exerting a press-in force directed in the longitudinal direction on the sealing element and pressing the sealing element into the receptacle. ### Claim 6 (depends on 1) The method according to claim 1, which further comprises applying the sealing-off sheathing by injection molding. ### Claim 7 (depends on 6) The method according to claim 6, wherein when the sealing-off sheathing is applied by the injection molding, exerting a press-in force which is directed in the longitudinal direction on the sealing element, so that the sealing element is pressed into the receptacle. ### Claim 8 (depends on 1) The method according to claim 1, which further comprises tapering the sealing element in the longitudinal direction. ### Claim 9 (depends on 8) The method according to claim 8, wherein the sealing element tapers conically in the longitudinal direction. ### Claim 10 An electrical plug, comprising: a multi-core sheathed cable extending in a longitudinal direction and having a plurality of cores surrounded by a cable sheath; a plug housing having a rear-side end with a receptacle formed therein, said cores being inserted into said plug housing through said receptacle; contact elements each having an end side fitted to one of said cores and disposed in said plug housing; a sealing-off sheathing extending from said rear-side end of said plug housing to said cable sheath; and an integral sealing element composed of a sealing material is disposed in said receptacle, wherein said cores are individually guided through said sealing material. ### Claim 11 (depends on 10) The plug according to claim 10, wherein said sealing element is a solid and integral component, said component has a lateral surface that is smooth and free of ribs or grooves. ### Claim 12 (depends on 10) The plug according to claim 10, wherein said sealing-off sheathing is configured as a cast or injection-molded component and rests on said sealing element and exerts a force component on said sealing element in the longitudinal direction. ### Claim 13 (depends on 10) The plug according to claim 10, wherein said multi-core sheathed cable is a twin-core sheathed cable with two of said cores. ### Claim 14 (depends on 10) The plug according to claim 10, wherein said sealing element is a solid and integral component, the component has a lateral surface that is smooth and free of ribs or grooves; said sealing element tapers conically in the longitudinal direction; said receptacle has a conical configuration which complements the sealing element; said sealing element is softer than said plug housing; said sealing element is manufactured from a thermoplastic polyurethane material; said sealing-off sheathing is configured as a cast or injection-molded component and rests on said sealing element and exerts a force component on said sealing element in the longitudinal direction. ### Claim 15 (depends on 10) The plug according to claim 10, wherein said sealing element tapers in the longitudinal direction. ### Claim 16 (depends on 15) The plug according to claim 15, wherein said sealing element tapers conically in the longitudinal direction. ### Claim 17 (depends on 10) The plug according to claim 10, wherein said sealing element has a lateral surface which is oriented so as to run in an encircling manner at an acute angle in relation to the longitudinal direction. ### Claim 18 (depends on 17) The plug according to claim 17, wherein said lateral surface of said sealing element is configured entirely in a smooth manner and without encircling ribs or grooves.