# US 11,307,455 B2 · Light-emitting module having array of light sources, some aligned and others offset with array of lense structures

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- Number: US 11,307,455 B2
- Document ID: US11307455B2
- Status: Granted
- Kind: B2
- Application number: 17/032,827
- Filed: 2020-09-25
- Published: 2021-03-25
- Granted: 2022-04-19
- Earliest claimed: 2019-09-25
- Assignees: Nichia Corporation
- Applicants: Nichia Corporation
- Inventors: Daisuke Kasai
- Web page: https://patentgrep.com/patent/US11307455B2

## CPC

- G02F 1/133603: {with LEDs}
- G02B 6/0021: {for housing at least a part of the light source, e.g. by forming holes or recesses}
- G02B 6/0055: {Reflecting element, sheet or layer}
- G02F 1/133607: {the light controlling member including light directing or refracting elements, e.g. prisms or lenses}
- H10W 90/00: Package configurations
- H10H 20/0361: {of wavelength conversion means}
- H10H 20/0363: {of optical field-shaping means}
- H10H 20/851: Wavelength conversion means
- H10H 20/855: Optical field-shaping means, e.g. lenses
- H10H 20/856: Reflecting means
- G02F: OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10H: INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS

## Abstract

A light-emitting module includes a light-transmitting plate member having a first main surface and an opposite second main surface light-transmitting plate member including a plurality of light sources provided on the first surface; and a plurality of lens structures provided in the second surface and corresponding to each of the light sources, such that an optical axis of some of the lens structures coincident with the optical axis of a corresponding one of the light sources, and, an optical axis of some of the lens structures is offset from an optical axis of a corresponding one of the light sources.

## Claims

### Claim 1

A light-emitting module comprising:
a light-transmitting plate member having a first main surface and a second main surface opposite to the first main surface, the light-transmitting plate member including a plurality of unit regions arrayed one-dimensionally or two-dimensionally, the plurality of unit regions including at least one first unit region and a plurality of second unit regions;
a plurality of lens structures provided in the second main surface of the light-transmitting plate member, each of the plurality of lens structures corresponding to respective one of the plurality of unit regions each of the plurality of lens structures including a first recess proximate the first main surface of the light-transmitting plate member and a second recess proximate the second main surface of the light-transmitting plate member; and
a plurality of light sources provided at the first main surface of the light-transmitting plate member, each of the light sources corresponding to respective one of the plurality of unit regions and respective one of the first recesses,
wherein in the plurality of second unit regions, an optical axis of the lens structure and an optical axis of the light source are coincident with each other in a plan view, and
in the at least one first unit region, an optical axis of the lens structure is offset from an optical axis of the light source in the plan view.

### Claim 2 (depends on 1)

The light-emitting module of claim 1, further comprising a second reflecting layer which covers the first main surface.

### Claim 3 (depends on 1)

The light-emitting module of claim 1, wherein
the plurality of unit regions are two-dimensionally arranged in rows and columns in an array, and
the at least one first unit region includes a plurality of first unit regions located in an outermost row or column of the array of the plurality of unit regions.

### Claim 4 (depends on 1)

The light-emitting module of claim 1, wherein
the light-transmitting plate member has a plurality of second recesses in the second main surface,
each of the plurality of second recesses corresponds to one of the plurality of unit regions, and
the plurality of lens structures are respectively provided in the plurality of second recesses.

### Claim 5 (depends on 4)

The light-emitting module of claim 4, wherein each of plurality of lens structures further includes a first reflecting layer in the second recess.

### Claim 6 (depends on 1)

The light-emitting module of claim 1, wherein
the light-transmitting plate member has a plurality of first recesses in the first main surface,
each of the plurality of first recesses corresponds to one of the plurality of unit regions, and
the plurality of light sources are respectively provided in the plurality of first recesses of the light-transmitting plate member.

### Claim 7 (depends on 6)

The light-emitting module of claim 6, wherein
in the at least one first unit region, a center of the first recess is offset from a center of the at least one first unit region in the plan view, and
an optical axis of the lens structure is coincident with a center of the at least one first unit region at the second main surface in the plan view.

### Claim 8 (depends on 6)

The light-emitting module of claim 6, wherein
in the at least one first unit region, a center of the first recess is coincident with a center of the at least one first unit region in the plan view, and
an optical axis of the lens structure is offset from a center of the at least one first unit region at the second main surface in the plan view.

### Claim 9 (depends on 6)

The light-emitting module of claim 6, wherein
in the at least one first unit region, a center of the first recess is offset from a center of the at least one first unit region at the first main surface in the plan view, and
an optical axis of the lens structure is offset from a center of the at least one first unit region at the second main surface in the plan view.

### Claim 10 (depends on 9)

The light-emitting module of claim 9, wherein a direction of the offset of the center of the first recess is opposite to a direction of the offset of the optical axis of the lens structure.

### Claim 11 (depends on 1)

The light-emitting module of claim 1, wherein
the first main surface is substantially flat, and
the plurality of light sources are bonded to the first main surface.

### Claim 12 (depends on 11)

The light-emitting module of claim 11, wherein
in the at least one first unit region, an optical axis of the light source is offset from a center of the at least one first unit region at the first main surface in the plan view, and
an optical axis of the lens structure is offset from a center of the at least one first unit region at the second main surface in the plan view.

### Claim 13 (depends on 11)

The light-emitting module of claim 11, wherein a direction of the offset of the optical axis of the light source is opposite to a direction of the offset of the optical axis of the lens structure.

### Claim 14 (depends on 11)

The light-emitting module of claim 11, wherein
in the at least one first unit region, an optical axis of the light source is coincident with a center of the at least one first unit region at the first main surface in the plan view, and
an optical axis of the lens structure is offset from a center of the at least one first unit region at the second main surface in the plan view.

### Claim 15 (depends on 14)

The light-emitting module of claim 14, wherein
the at least one first unit region has a rectangular shape in the plan view, and
a direction of the offset is parallel with either of two adjoining sides of the rectangular shape in the plan view.

### Claim 16 (depends on 14)

The light-emitting module of claim 14, wherein
the at least one first unit region has a rectangular shape in the plan view, and
a direction of the offset is non-parallel with two adjoining sides of the rectangular shape in the plan view.

### Claim 17 (depends on 11)

The light-emitting module of claim 11, wherein
in the at least one first unit region, an optical axis of the lens structure is coincident with a center of the at least one first unit region at the second main surface in the plan view, and
an optical axis of the light source is offset from a center of the at least one first unit region at the first main surface in the plan view.

### Claim 18 (depends on 17)

The light-emitting module of claim 17, wherein
the at least one first unit region has a rectangular shape in the plan view, and
a direction of the offset is parallel with either of two adjoining sides of the rectangular shape in the plan view.

### Claim 19 (depends on 17)

The light-emitting module of claim 17, wherein
the at least one first unit region has a rectangular shape in the plan view, and
a direction of the offset is parallel with a diagonal direction of the rectangular shape in the plan view.

### Claim 20 (depends on 17)

The light-emitting module of claim 17, wherein
the at least one first unit region has a rectangular shape in the plan view, and
a direction of the offset is non-parallel with two adjoining sides of the rectangular shape in the plan view.