# US 11,306,479 B2 · Multi-directional beam for a drywall ceiling soffit related application

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- Number: US 11,306,479 B2
- Document ID: US11306479B2
- Status: Granted
- Kind: B2
- Application number: 16/998,442
- Filed: 2020-08-20
- Published: 2020-12-03
- Granted: 2022-04-19
- Earliest claimed: 2018-08-10
- Assignees: Worthington Armstrong Venture
- Applicants: Worthington Armstrong Venture
- Inventors: Brett W. Sareyka; Yu Lin; Jeff Markley; Jason Robbins; Sebastien Place; Joshua L. Neal
- Web page: https://patentgrep.com/patent/US11306479B2

## CPC

- E04B 9/06: characterised by constructional features of the supporting construction {, e.g. cross section or material of framework members}
- E04B 9/04: comprising slabs, {panels,} sheets or the like
- E04B 9/061: {supporting construction for curved ceilings}
- E04B 9/068: {with double web}
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})

## Abstract

A straight beam made for use in a suspended horizontal drywall ceiling. The beam is modified so that it can be bent in multiple directions to multiple predetermined angles. The beam has a web connecting two top flanges to two bottom flanges. A notch in the web extends through either the top or bottom flanges dividing the beam into a first side and a second side. The first side and the second side may each contain a pocket angled away from an outward face of the web forming a cutout having a locking edge and optionally a protuberance projecting out in the same direction as the pocket. Furthermore, the first side and the second side may optionally each contain an indentation projecting outward from the web in a direction opposite the spring pocket. As a result, when the beam is bent to the desired predetermined angle the locking edge or indentation may engage with the protuberance locking the angle in place. A soffit may then be constructed with drywall hung therefrom.

## Claims

### Claim 1

A beam for a suspended ceiling comprising:
a web having a first edge opposite a second edge;
a first flange at the first edge or the second edge extending substantially perpendicularly out from the web;
a web notch beginning in the web and extending through either the first edge or the second edge defining
a first side opposite a second side, wherein the first side or the second side contains
a spring pocket defining a cutout having a locking edge, and the other of the first side or the second contains a protuberance projecting out from the web in the direction away from the spring pocket;
wherein the protuberance is adapted to engage with the locking edge on the opposite side when the beam is bent to a predetermined angle.

### Claim 2 (depends on 1)

The beam of claim 1, wherein the web notch passes through the first edge.

### Claim 3 (depends on 1)

The beam of claim 1, wherein the web notch passes through the second edge.

### Claim 4 (depends on 1)

The beam of claim 1, wherein two or more web notches alternate between passing through the first edge and the second edge.

### Claim 5 (depends on 4)

The beam of claim 4, wherein the web notches are equally spaced.

### Claim 6 (depends on 1)

The beam of claim 1, wherein the second side is offset from the first side.

### Claim 7 (depends on 1)

The beam of claim 1, wherein the first side or the second side has apertures adapted to accept fasteners.

### Claim 8 (depends on 1)

The beam of claim 1, wherein the predetermined angle is about 15°, about 30°, about 45°, about 60°, about 75°, about 90°, about 105°, about 120°, about 135°, about 150°, or about 165°.

### Claim 9 (depends on 1)

The beam of claim 1, wherein the first flange has a flange notch.

### Claim 10 (depends on 9)

The beam of claim 9, wherein the flange notch is substantially perpendicular to the web notch.

### Claim 11 (depends on 1)

The beam of claim 1, wherein the first flange is textured or includes apertures adapted to accept fasteners.

### Claim 12 (depends on 1)

The beam of claim 1, wherein the locking edge is substantially straight.

### Claim 13 (depends on 12)

The beam of claim 12, wherein the cutout has a side that is substantially straight.

### Claim 14 (depends on 1)

The beam of claim 1, wherein the locking edge is curved.

### Claim 15 (depends on 14)

The beam of claim 14, wherein the cutout has a side that is curved.

### Claim 16

A beam for a suspended ceiling comprising:
a web having a first edge opposite a second edge;
a first flange at the first edge or the second edge extending substantially perpendicularly out from the web;
a web notch beginning in the web and extending through either the first edge or the second edge defining a first side opposite a second side, wherein the first side or the second side contains
an indentation having a locking edge, the other of the first side or the second side contains a protuberance projecting outward from the web;
wherein the indentation is adapted to engage with the protuberance when the beam is bent to a predetermined angle.

### Claim 17 (depends on 1)

The beam of claim 1, wherein the first side or the second side includes a tongue extended outward in a direction away from the spring pocket.
