# US 11,306,223 B2 · Double-sided adhesive tape, electronic instrument provided with double-sided adhesive tape, disassembly structure provided with double-sided adhesive tape, and adhered structure

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- Number: US 11,306,223 B2
- Document ID: US11306223B2
- Status: Granted
- Kind: B2
- Application number: 15/554,165
- Filed: 2016-04-20
- Published: 2018-10-11
- Granted: 2022-04-19
- Earliest claimed: 2015-07-21
- Assignees: Sony Corporation
- Applicants: Sony Corporation
- Inventors: Masahiko Mitsuboshi
- Web page: https://patentgrep.com/patent/US11306223B2

## CPC

- C09J 7/38: Pressure-sensitive adhesives [PSA]
- B32B 5/20: foamed in situ
- C09J 5/06: involving heating of the applied adhesive
- C09J 7/20: characterised by their carriers
- C09J 7/30: characterised by the adhesive composition
- C09J 9/02: Electrically-conducting adhesives
- C09J 201/00: Adhesives based on unspecified macromolecular compounds
- C08K 3/08: Metals
- C08K 9/10: Encapsulated ingredients
- C09J 2203/326: for bonding electronic components such as wafers, chips or semiconductors
- C09J 2301/124: the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
- C09J 2301/204: the adhesive coating being discontinuous
- C09J 2301/302: the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
- C09J 2301/408: additives as essential feature of the adhesive layer
- C09J 2301/41: additives as essential feature of the carrier layer
- C09J 2301/412: presence of microspheres
- C09J 2301/502: process for debonding adherents
- C09J 2400/163: in the substrate
- H05K 1/181: associated with surface mounted components
- H05K 2201/10037: Printed or non-printed battery
- H05K 2201/10053: Switch
- Y02E 60/10: Energy storage using batteries
- C09J: ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES (preparation of glue or gelatine C09H)
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

Provided is an adhesion technology that can separate adherends with their recycling as a premise while meeting their reliability guarantee temperature conditions. A double-sided, pressure-sensitive adhesive tape includes a pair of pressure-sensitive adhesive layers and an electrically-conductive heat generating layer disposed between the paired pressure-sensitive adhesive layers. At least one of the paired pressure-sensitive adhesive layers contains a heat-foaming agent, and at least one of opposite end faces of the electrically-conductive heat generating layer extends out beyond a corresponding end face of the at least one pressure-sensitive adhesive layer.

## Claims

### Claim 1

A double-sided pressure-sensitive adhesive tape, comprising:
a pair of pressure-sensitive adhesive layers, wherein the pair of the pressure-sensitive adhesive layers includes a first pressure-sensitive adhesive layer and a second pressure-sensitive adhesive layer; and
an electrically-conductive heat generating layer between the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer, wherein
the electrically-conductive heat generating layer is in contact with each of the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer,
the electrically-conductive heat generating layer includes a first end face and a second end face that is opposite to the first end face in a longitudinal direction of the double-sided pressure-sensitive adhesive tape,
at least one of the first pressure-sensitive adhesive layer or the second pressure-sensitive adhesive layer includes a heat-foaming agent,
a heat generating temperature of the electrically-conductive heat generating layer is higher than a foaming starting temperature of the heat-foaming agent,
a temperature difference between the heat generating temperature and the foaming starting temperature is in a range of 10° C. to 50° C.,
the heat-foaming agent includes liquefied hydrocarbon in microcapsules of at least one of polyvinyl chloride or polyvinylidene,
each of the first end face and the second end face of the electrically-conductive heat generating layer extends beyond a corresponding end face of the first pressure-sensitive adhesive layer in the longitudinal direction,
the second pressure-sensitive adhesive layer includes a third end face and a fourth end face opposite to the third end face in the longitudinal direction, and
each of the third end face and the fourth end face of the second pressure-sensitive adhesive layer extends beyond a corresponding end face of the first pressure-sensitive adhesive layer in the longitudinal direction.

### Claim 2 (depends on 1)

The double-sided pressure-sensitive adhesive tape according to claim 1, wherein
the foaming starting temperature is higher than a guarantee temperature of an adherend, and
the adherend is bonded to the at least one of the first pressure-sensitive adhesive layer or the second pressure-sensitive adhesive layer.

### Claim 3 (depends on 1)

The double-sided pressure-sensitive adhesive tape according to claim 1, wherein each of the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer contains the heat-foaming agent.

### Claim 4

An electronic device, comprising:
an internal power supply configured to drive the electronic device;
an adherend; and
a double-sided pressure-sensitive adhesive tape configured to bond the internal power supply with the adherend,
wherein the double-sided pressure-sensitive adhesive tape includes:
a first pressure-sensitive adhesive layer bonded with the internal power supply;
a second pressure-sensitive adhesive layer bonded with the adherend; and
an electrically-conductive heat generating layer between the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer, wherein
the electrically-conductive heat generating layer is in contact with the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer,
the electrically-conductive heat generating layer includes a first end face and a second end face that is opposite to the first end face in a longitudinal direction of the double-sided pressure-sensitive adhesive tape,
at least one of the first pressure-sensitive adhesive layer or the second pressure-sensitive adhesive layer includes a heat-foaming agent,
a heat generating temperature of the electrically-conductive heat generating layer is higher than a foaming starting temperature of the heat-foaming agent,
a temperature difference between the heat generating temperature and the foaming starting temperature is in a range of 10° C. to 50° C.,
the heat-foaming agent includes liquefied hydrocarbon in microcapsules of at least one of polyvinyl chloride or polyvinylidene,
each of the first end face and the second end face of the electrically-conductive heat generating layer extends beyond a corresponding end face of the first pressure-sensitive adhesive layer in the longitudinal direction,
the second pressure-sensitive adhesive layer includes a third end face and a fourth end face opposite to the third end face in the longitudinal direction, and
each of the third end face and the fourth end face of the second pressure-sensitive adhesive layer extends beyond a corresponding end face of the first pressure-sensitive adhesive layer in the longitudinal direction.

### Claim 5 (depends on 4)

The electronic device according to claim 4, wherein
the foaming starting temperature is higher than a guarantee temperature of the internal power supply.

### Claim 6 (depends on 4)

The electronic device according to claim 4, wherein the first pressure-sensitive adhesive layer contains the heat foaming agent.

### Claim 7

A dismantlable structure, comprising:
a double-sided pressure-sensitive adhesive tape; and
a combination of adherends bonded with each other via the double-sided pressure-sensitive adhesive tape, wherein
the double-sided pressure-sensitive adhesive tape includes:
a pair of pressure-sensitive adhesive layers, wherein the pair of the pressure-sensitive adhesive layers includes a first pressure-sensitive adhesive layer and a second pressure-sensitive adhesive layer; and
an electrically-conductive heat generating layer between the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer, wherein
the electrically-conductive heat generating layer is in contact with each of the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer,
the electrically-conductive heat generating layer includes a first end face and a second end face that is opposite to the first end face in a longitudinal direction of the double-sided pressure-sensitive adhesive tape,
at least one of the first pressure-sensitive adhesive layer or the second pressure-sensitive adhesive layer includes a heat-foaming agent,
a heat generating temperature of the electrically-conductive heat generating layer is higher than a foaming starting temperature of the heat-foaming agent,
a temperature difference between the heat generating temperature and the foaming starting temperature is in a range of 10° C. to 50° C.,
the heat-foaming agent includes liquefied hydrocarbon in microcapsules of at least one of polyvinyl chloride or polyvinylidene,
each of the first end face and the second end face of the electrically-conductive heat generating layer extends beyond a corresponding end face of the first pressure-sensitive adhesive layer in the longitudinal direction,
the second pressure-sensitive adhesive layer includes a third end face and a fourth end face opposite to the third end face in the longitudinal direction, and
each of the third end face and the fourth end face of the second pressure-sensitive adhesive layer extends beyond a corresponding end face of the first pressure-sensitive adhesive layer in the longitudinal direction, and
the combination of the adherends is dismantled by
a heating operation of at least one of the first end face or the second end face of the electrically-conductive heat generating layer, and
expansion by a foaming operation of the at least one of the first pressure-sensitive adhesive layer or the second pressure-sensitive adhesive layer includes the heat-foaming agent.
