# US 11,306,174 B2 · Curable film-forming compositions demonstrating decreased cure time with stable pot life

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- Number: US 11,306,174 B2
- Document ID: US11306174B2
- Status: Granted
- Kind: B2
- Application number: 16/611,763
- Filed: 2018-03-01
- Published: 2020-03-26
- Granted: 2022-04-19
- Earliest claimed: 2017-05-08
- Assignees: PPG Industries Ohio, Inc.
- Applicants: PPG Industries Ohio, Inc.
- Inventors: Silvia Bezer; Steven R. Zawacky; Diane Schillinger
- Web page: https://patentgrep.com/patent/US11306174B2

## CPC

- C08G 18/161: {containing two or more components to be covered by at least two of the groups C08G18/166, C08G18/18 or C08G18/22}
- C08G 18/42: Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G 18/168: {Organic compounds}
- C08G 18/222: {metal compounds not provided for in groups C08G18/225 - C08G18/26}
- C08G 18/246: {containing also tin-carbon bonds}
- C08G 18/70: characterised by the isocyanates or isothiocyanates used
- C09D 175/06: from polyesters
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)

## Abstract

The present invention is directed to an aqueous curable film-forming composition comprising: (a) a film-forming component comprising an aliphatic di- or higher functional polyisocyanate; and (b) a catalyst additive comprising: (i) a catalytic organic compound comprising iron and/or tin; and (ii) a beta-diketone. The present invention is further directed to a method of controlling the rate of cure of an aqueous curable film-forming composition. The method comprises adding to the aqueous curable film-forming composition the catalyst additive described above; the aqueous curable film-forming composition comprises a film-forming component comprising an aliphatic di- or higher functional polyisocyanate. The present invention is additionally directed to a coated article comprising a cured coating layer applied on at least one surface of a substrate to form a coated substrate; wherein the cured coating layer is deposited from the aqueous curable film-forming composition described above.

## Claims

### Claim 1

A curable, aqueous film-forming composition comprising:
(a) a film-forming component comprising an aliphatic di- or higher functional polyisocyanate; and
(b) a catalyst additive comprising:
(i) a catalytic organic compound comprising iron; and
(ii) a beta-diketone.

### Claim 2 (depends on 1)

The curable film-forming composition of claim 1, wherein the polyisocyanate has an average isocyanate functionality greater than two.

### Claim 3 (depends on 1)

The curable film-forming composition of claim 1, wherein the film-forming component (a) further comprises a film-forming polymer that is different from the polyisocyanate, comprising functional groups reactive with isocyanate functional groups in the polyisocyanate.

### Claim 4 (depends on 3)

The curable film-forming composition of claim 3, wherein the film-forming polymer comprises an acrylic polymeric polyol, a polyether polymeric polyol, and/or a polyester polymeric polyol.

### Claim 5 (depends on 3)

The curable film-forming composition of claim 3, wherein the equivalent ratio of isocyanate groups in the polyisocyanate to the reactive functional groups in the film-forming polymer is higher than 2:1.

### Claim 6 (depends on 5)

The curable film-forming composition of claim 5, wherein the equivalent ratio of isocyanate groups in the polyisocyanate to the reactive functional groups in the film-forming polymer is at least 5:1.

### Claim 7 (depends on 1)

The curable film-forming composition of claim 1, wherein the catalyst additive (b) further comprises (iii) a tertiary amine.

### Claim 8 (depends on 7)

The curable film-forming composition of claim 7, wherein the tertiary amine (iii) comprises dimethylcyclohexylamine, diethylcyclohexylamine, dimethylethanolamine, a dimethylethanolamine ether, N-methylpiperidine, 1,4-diazabicyclo[2.2.2]octane, and/or triethylamine.

### Claim 9 (depends on 7)

The curable film-forming composition of claim 7, wherein the molar ratio of catalytic organic compound (i) to tertiary amine (iii) ranges from 0.05 to 0.10.

### Claim 10 (depends on 1)

The curable film-forming composition of claim 1, wherein the catalytic organic compound (i) comprises ferric acetylacetonate.

### Claim 11 (depends on 1)

The curable film-forming composition of claim 1, wherein the catalytic organic compound (i) is present in the curable film-forming composition in an amount of 0.10 to 0.8 percent by weight, based on the total weight of resin solids in the curable film-forming composition.

### Claim 12 (depends on 1)

The curable film-forming composition of claim 1, wherein the beta-diketone (ii) comprises 2,4-pentanedione and/or 3-methyl-2,4-pentanedione.

### Claim 13 (depends on 1)

The curable film-forming composition of claim 1, wherein the beta-diketone (ii) is present in the curable film-forming composition in an amount of 4 to 50 percent by weight, based on the total weight of resin solids in the curable film-forming composition.

### Claim 14 (depends on 3)

The curable film-forming composition of claim 3, wherein the composition is a two-package composition, and each component of the catalyst additive (b) is independently present with the polyisocyanate in a first package and/or with the film-forming polymer in a second package.

### Claim 15 (depends on 3)

A chemical agent resistant coating formed from the curable film-forming composition of claim 3.

### Claim 16

A method of controlling the rate of cure of an aqueous curable film-forming composition, comprising adding to the aqueous curable film-forming composition a catalyst additive comprising:
(i) a catalytic organic compound comprising iron; and
(ii) a beta-diketone;
wherein the aqueous curable film-forming composition comprises a film-forming component comprising an aliphatic di- or higher functional polyisocyanate.

### Claim 17 (depends on 16)

The method of claim 16, wherein the film-forming component further comprises a polymer that is different from the polyisocyanate, comprising functional groups reactive with isocyanate functional groups in the polyisocyanate.

### Claim 18 (depends on 16)

The method of claim 16, wherein the catalytic organic compound (i) comprises ferric acetylacetonate.

### Claim 19 (depends on 16)

The method of claim 16, wherein the catalyst additive further comprises (iii) a tertiary amine.

### Claim 20 (depends on 19)

The method of claim 19, wherein tertiary amine (iii) comprises dimethylcyclohexylamine, dimethylethanolamine, and/or dimethylethanolamine ether.

### Claim 21 (depends on 16)

The method of claim 16, wherein the beta-diketone (ii) comprises 2,4-pentanedione and/or 3-methyl-2,4-pentanedione.

### Claim 22 (depends on 1)

A coated article comprising:
(A) a substrate having at least one coatable surface; and
(B) a cured coating layer applied on at least one surface of the substrate to form a coated substrate; wherein the cured coating layer is deposited from the aqueous curable film-forming composition of claim 1.

### Claim 23 (depends on 22)

The coated article of claim 22, wherein a primer coating layer is applied to the surface of the substrate prior to the application of the aqueous curable film-forming composition.

### Claim 24 (depends on 22)

The coated article of claim 22, wherein said coated article comprises an aircraft or military land vehicle.

### Claim 25 (depends on 3)

A coated article comprising:
(A) a substrate having at least one coatable surface; and
(B) a cured coating layer applied on at least one surface of the substrate to form a coated substrate; wherein the cured coating layer is deposited from the aqueous curable film-forming composition of claim 3.
