# US 11,306,173 B2 · Semi-crystalline thermoplastic block copolymers

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- Number: US 11,306,173 B2
- Document ID: US11306173B2
- Status: Granted
- Kind: B2
- Application number: 16/321,567
- Filed: 2017-07-19
- Published: 2021-09-09
- Granted: 2022-04-19
- Earliest claimed: 2016-07-29
- Assignees: Dow Global Technologies LLC
- Applicants: Dow Global Technologies LLC
- Inventors: Endre Szuromi; Justin M. Virgill; Robert F. Wendel; Jeffrey C. Munro; Gary R. Marchand; Edmund M. Carnahan; Kim L. Walton
- Web page: https://patentgrep.com/patent/US11306173B2

## CPC

- C08F 297/086: {the block polymer contains at least three blocks}
- C08F 4/65908: {in combination with an ionising compound other than alumoxane, e.g. (C6F5)4B-X+}
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS

## Abstract

Semi-crystalline, thermoplastic polyolefin block copolymers comprising: (A) A first polyolefin A block comprising isotactic poly(1-butene) (iPB); (B) A polyolefin B block comprising an ethylene and/or alpha-olefin/1-butene copolymer or terpolymer; and (C) A second polyolefin A block comprising isotactic poly(1-butene) (iPB); the A and B blocks bonded to one another to form a block copolymer in which the first and second polyolefin A blocks are joined to and separated by the polyolefin B block. In one embodiment the polyolefin block copolymer is a BAB block copolymer.

## Claims

### Claim 1

A semi-crystalline, thermoplastic polyolefin block copolymer comprising:
(A) a first polyolefin A block comprising isotactic poly(1-butene) (iPB);
(B) a polyolefin B block comprising 1-butene and one or more monomers selected from the group consisting of ethylene, a second alpha-olefin, and combinations thereof; and
(C) a second polyolefin A block comprising isotactic poly(1-butene) (iPB);
the A and B blocks bonded to one another to form the polymer in which the first and second polyolefin A blocks are joined to and separated by the polyolefin B block.

### Claim 2

A semi-crystalline, thermoplastic polyolefin block copolymer comprising:
(A) a first polyolefin B block comprising 1-butene and one or more monomers selected from the group consisting of ethylene, a second alpha-olefin, and combinations thereof;
(B) a polyolefin A block comprising isotactic poly(1-butene) (iPB); and
(C) a second polyolefin B block comprising 1-butene and one or more monomers selected from the group consisting of ethylene, a second alpha-olefin, and combinations thereof;
the B and A blocks bonded to one another to form the polymer in which the first and second polyolefin B blocks are joined to and separated by the polyolefin A block.

### Claim 3 (depends on 1)

The semi-crystalline, thermoplastic polyolefin polymer of claim 1 in which the polyolefin B block has a glass transition temperature (Tg) of less than 20° C.

### Claim 4 (depends on 1)

The semi-crystalline, thermoplastic polyolefin polymer of claim 1 in which the polyolefin B block comprises ethylene and 1-butene.

### Claim 5 (depends on 1)

A composition comprising the semi-crystalline, thermoplastic polyolefin polymer of claim 1.

### Claim 6 (depends on 5)

An article comprising the composition of claim 5.

### Claim 7 (depends on 6)

The article of claim 6 in the form of an injected molded part, or a cast or blown film.

### Claim 8

A process for making a semi-crystalline, thermoplastic polyolefin ABA block copolymer, the process comprising the steps of:
(A) feeding 1-butene to a high pressure reactor under polymerization conditions to produce a first A block of isotactic poly(1-butene) (iPB);
(B) adding, in the presence of 1-butene, a monomer selected from the group consisting of ethylene, a second alpha-olefin, and combinations thereof to the reactor under copolymerization conditions under copolymerization conditions to form a B block of a 1-butene/ethylene copolymer, a 1-butene/alpha-olefin copolymer, or a 1-butene/ethylene/alpha-olefin terpolymer which is attached to the first A block to form an AB block copolymer; and
(C) stopping the addition of ethylene and/or the second alpha-olefin, and continue feeding 1-butene to the reactor under polymerization conditions to form a second A block of iPB which is attached to the B block to form the ABA block copolymer.

### Claim 9

A process for making the semi-crystalline, thermoplastic polyolefin BAB block copolymer, the process comprising the steps of:
(A) feeding 1-butene and a monomer selected from the group consisting of ethylene, a second alpha-olefin, and combinations thereof to a reactor under copolymerization conditions to form a first B block of 1-butene/ethylene copolymer, a 1-butene/alpha-olefin copolymer, or a 1-butene/ethylene/alpha-olefin terpolymer;
(B) stopping the addition of ethylene and the second alpha-olefin, and continue feeding 1-butene to the reactor under polymerization conditions to form an A block of isotactic poly(1-butene) (iPB) which is attached to the A block to form a BA block copolymer; and
(C) restarting, in the presence of 1-butene, the addition of a monomer selected from the group consisting of ethylene, a second alpha-olefin, and combinations thereof to the reactor under copolymerization conditions to form a second B block of a 1-butene/ethylene, a 1-butene/alpha-olefin copolymer, or a 1-butene/ethylene/alpha-olefin terpolymer which is attached to the A block to form the BAB block copolymer.

### Claim 10 (depends on 8)

The process of claim 8 in which the polyolefin B block has a glass transition temperature (Tg) of less than 20° C.

### Claim 11 (depends on 8)

The process of claim 8 in which the polyolefin B block comprises ethylene and 1-butene.

### Claim 12 (depends on 2)

The semi-crystalline, thermoplastic polyolefin polymer of claim 2 in which the polyolefin B block has a glass transition temperature (Tg) of less than 20° C.

### Claim 13 (depends on 2)

The semi-crystalline, thermoplastic polyolefin polymer of claim 2 in which the polyolefin B block comprises ethylene and 1-butene.

### Claim 14 (depends on 2)

A composition comprising the semi-crystalline, thermoplastic polyolefin polymer of claim 2.

### Claim 15 (depends on 9)

The process of claim 9 in which the polyolefin B block has a glass transition temperature (Tg) of less than 20° C.

### Claim 16 (depends on 9)

The process of claim 9 in which the polyolefin B block comprises ethylene and 1-butene.
