# US 11,305,834 B2 · Non-uniform steerer tube or fork leg

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- Number: US 11,305,834 B2
- Document ID: US11305834B2
- Status: Granted
- Kind: B2
- Application number: 16/659,272
- Filed: 2019-10-21
- Published: 2020-04-30
- Granted: 2022-04-19
- Earliest claimed: 2018-10-29
- Assignees: Fox Factory, Inc.
- Applicants: Fox Factory, Inc.
- Inventors: William O. Brown, IV; Daniel McCormick; Joshua Coaplen; Christopher Otterness
- Web page: https://patentgrep.com/patent/US11305834B2

## CPC

- B62K 21/02: Front wheel forks or equivalent, e.g. single tine
- B62K 21/18: Connections between forks and handlebars or handlebar stems
- B62K: CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDECARS, FORECARS, OR THE LIKE

## Abstract

A non-uniform steerer tube. The non-uniform steerer tubes includes an axis-symmetric outer surface and a non axis-symmetric inner surface. The axis-symmetric outer surface and the non axis-symmetric inner surface defining a wall thickness therebetween. The wall thickness varying along an axial length of the non-uniform steerer tube.

## Claims

### Claim 1

A non-uniform steerer tube comprising:
an axis-symmetric outer surface; and
a non axis-symmetric inner surface, said axis-symmetric outer surface and said non axis-symmetric inner surface defining a wall thickness therebetween, said wall thickness varying along an axial length of said non-uniform steerer tube; wherein said non axis-symmetric inner surface is configured to reduce and/or change unwanted frequencies occurring in said non-uniform steerer tube during use of said non-uniform steerer tube.

### Claim 2 (depends on 1)

The non-uniform steerer tube of claim 1 wherein said axis-symmetric outer surface has a uniform diameter length at any given location along said axial length of said non-uniform steerer tube.

### Claim 3 (depends on 2)

The non-uniform steerer tube of claim 2 wherein said uniform diameter length of said axis-symmetric outer surface is different at various locations along said axial length of non-uniform steerer tube.

### Claim 4 (depends on 1)

The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface has a non-uniform diameter length at any given location along said axial length of said non-uniform steerer tube.

### Claim 5 (depends on 1)

The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface has a non-uniform diameter length at multiple locations along said axial length of said non-uniform steerer tube.

### Claim 6 (depends on 5)

The non-uniform steerer tube of claim 5 wherein said non axis-symmetric inner surface has said non-uniform diameter length along said entire axial length of said non-uniform steerer tube.

### Claim 7 (depends on 1)

The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface has a uniform diameter length at, at least, one location along said axial length of said non-uniform steerer tube.

### Claim 8 (depends on 1)

The non-uniform steerer tube of claim 1 wherein said non-uniform steerer tube has a round outer profile but non-round inner profile at, at least, some location along said axial length of said non-uniform steerer tube.

### Claim 9 (depends on 5)

The non-uniform steerer tube of claim 5 wherein said non axis-symmetric inner surface has a shape selected from the group consisting of: oval-shaped, egg-shaped, elliptically-shaped, rectangularly-shaped and some combination of said shapes.

### Claim 10 (depends on 1)

The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface is configured to provide additional support for said non-uniform steerer tube at locations of said non-uniform steerer tube which are subjected to greater stress during use than other locations of said non-uniform steerer tube.

### Claim 11 (depends on 10)

The non-uniform steerer tube of claim 10 wherein said non axis-symmetric inner surface is configured to provide said additional support for said non-uniform steerer tube at both a top portion of said non-uniform steerer tube and a bottom portion of said non-uniform steerer tube.

### Claim 12 (depends on 10)

The non-uniform steerer tube of claim 10 wherein said non axis-symmetric inner surface is configured to provide said additional support for said non-uniform steerer tube at locations of said non-uniform steerer tube selected from the group consisting of: a bottom portion of said non-uniform steerer tube, a top portion of said non-uniform steerer tube, a middle portion of said non-uniform steerer tube.

### Claim 13 (depends on 1)

The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface is configured to reduce and/or change said unwanted frequencies selected from the group consisting of: fore and aft vibrational and/or resonant frequencies, side-to-side vibrational and/or resonant frequencies, a combination of fore and aft and side-to-side vibrational and/or resonant frequencies.

### Claim 14 (depends on 1)

The non-uniform steerer tube of claim 1 wherein said axis-symmetric outer surface of said non-uniform steerer tube remains circular along said axial length of said non-uniform steerer tube such that no visual differences are detectable between a conventional steerer tube and said non-uniform steerer tube.

### Claim 15

A non-uniform steerer tube comprising:
an axis-symmetric outer surface; and
a non axis-symmetric inner surface, said axis-symmetric outer surface and said non axis-symmetric inner surface defining a wall thickness therebetween, said wall thickness varying along an axial length of said non-uniform steerer tube, wherein said non axis-symmetric inner surface is configured to reduce and/or change said unwanted frequencies selected from the group consisting of: fore and aft vibrational and/or resonant frequencies, side-to-side vibrational and/or resonant frequencies, a combination of fore and aft and side-to-side vibrational and/or resonant frequencies.

### Claim 16 (depends on 15)

The non-uniform steerer tube of claim 15 wherein said axis-symmetric outer surface has a uniform diameter length at any given location along said axial length of said non-uniform steerer tube.

### Claim 17 (depends on 16)

The non-uniform steerer tube of claim 16 wherein said uniform diameter length of said axis-symmetric outer surface is different at various locations along said axial length of non-uniform steerer tube.

### Claim 18 (depends on 15)

The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface has a non-uniform diameter length at any given location along said axial length of said non-uniform steerer tube.

### Claim 19 (depends on 15)

The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface has a non-uniform diameter length at multiple locations along said axial length of said non-uniform steerer tube.

### Claim 20 (depends on 19)

The non-uniform steerer tube of claim 19 wherein said non axis-symmetric inner surface has said non-uniform diameter length along said entire axial length of said non-uniform steerer tube.

### Claim 21 (depends on 15)

The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface has a uniform diameter length at, at least, one location along said axial length of said non-uniform steerer tube.

### Claim 22 (depends on 15)

The non-uniform steerer tube of claim 15 wherein said non-uniform steerer tube has a round outer profile but non-round inner profile at, at least, some location along said axial length of said non-uniform steerer tube.

### Claim 23 (depends on 19)

The non-uniform steerer tube of claim 19 wherein said non axis-symmetric inner surface has a shape selected from the group consisting of: oval-shaped, egg-shaped, elliptically-shaped, rectangularly-shaped and some combination of said shapes.

### Claim 24 (depends on 15)

The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface is configured to provide additional support for said non-uniform steerer tube at locations of said non-uniform steerer tube which are subjected to greater stress during use than other locations of said non-uniform steerer tube.

### Claim 25 (depends on 24)

The non-uniform steerer tube of claim 24 wherein said non axis-symmetric inner surface is configured to provide said additional support for said non-uniform steerer tube at both a top portion of said non-uniform steerer tube and a bottom portion of said non-uniform steerer tube.

### Claim 26 (depends on 24)

The non-uniform steerer tube of claim 24 wherein said non axis-symmetric inner surface is configured to provide said additional support for said non-uniform steerer tube at locations of said non-uniform steerer tube selected from the group consisting of: a bottom portion of said non-uniform steerer tube, a top portion of said non-uniform steerer tube, a middle portion of said non-uniform steerer tube.

### Claim 27 (depends on 15)

The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface is configured to reduce and/or change unwanted frequencies occurring in said non-uniform steerer tube during use of said non-uniform steerer tube.

### Claim 28 (depends on 15)

The non-uniform steerer tube of claim 15 wherein said axis-symmetric outer surface of said non-uniform steerer tube remains circular along said axial length of said non-uniform steerer tube such that no visual differences are detectable between a conventional steerer tube and said non-uniform steerer tube.
