# US 11,305,445 B1 · Surface texturing apparatus

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- Number: US 11,305,445 B1
- Document ID: US11305445B1
- Status: Granted
- Kind: B1
- Application number: 16/875,302
- Filed: 2020-05-15
- Granted: 2022-04-19
- Earliest claimed: 2020-04-24
- Assignees: John Peachey
- Applicants: John Peachey
- Inventors: John Peachey
- Web page: https://patentgrep.com/patent/US11305445B1

## CPC

- B26D 3/08: Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising
- B26D: CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING (for growing crops or plants A01D, A01G; for fodder or straw A01F; for bulk butter A01J; for dough A21C; slaughtering A22B; for tobacco, cigars or cigarettes A24; marking-out, perforating or making buttonholes A41H25/00; manufacturing footwear A43D; brushmaking A46D; surgery A61B; disintegrating, mincing or shredding in general B02C; cutting wire, making pins or nails B21F, B21G; of the kind used formetal B23; cutting by abrasive fluid jets B24C5/02; hand-held cutting tools B26B; perforating, cutting-out, stamping-out or punching, or severing by means other than cutting B26F; for wood B27; for stone B28D; working of plastics or substances in a plastic state B29; making boxes, cartons, envelopes or bags, of paper or similarly worked materials, e.g. metal foil, B31B; article or web delivery apparatus incorporating cutting or line-perforating devices B65H35/00; for leather or upholstery B68, C14B; for glass C03B; making matches C06F; for peat C10F; for sugar C13B45/00; for textile materials D06H; civil engineering, building, mining, see Section E; for light guides G02B6/25; cutting processed photographic material G03D15/04)

## Abstract

A surface texturing apparatus is disclosed comprising an actuated tool holder, at least two independent actuators, a cutting tool, and a guide for positioning an article in relation to the apparatus. A method of replicating a circular saw milled texture in the surface of the article is further disclosed. A first actuator draws the cutting tool across the surface of the article along an arcuate path having a predetermined effective radius, carving a groove into the surface of the article which replicates a circular saw milling mark of a circular saw blade having the predetermined effective radius. A second actuator modulates distance between or overlap of the cutting tool and the surface. As the article is advanced along the surface texturing apparatus, a plurality of replicated circular saw milling marks are carved into the surface of the article, replicating the circular saw milled texture.

## Claims

### Claim 1

A surface texturing apparatus, comprising:
an actuated tool holder including:
a first actuator including a rotating disk having a first face, a second face, and an edge;
a cutting tool mounted to the first face of the rotating disk at a radial distance from a center of the rotating disk, the radial distance defining a predetermined effective radius of the actuated tool holder;
a second actuator; and
a guide for positioning an article in relation to the surface texturing apparatus such that a surface of the article facing the cutting tool is at a predetermined mean distance from or overlap with the cutting tool,
the first actuator is configured to draw the cutting tool across the surface of the article facing the cutting tool along an arcuate path having the predetermined effective radius, carving a groove into the surface of the article facing the cutting tool which replicates a circular saw milling mark of a circular saw blade having the predetermined effective radius;
the surface of the article facing the cutting tool also faces the first face of the rotating disk;
the second actuator is configured to modulate a distance between or overlap of the cutting tool and the surface of the article facing the cutting tool, and
as the article is advanced along the surface texturing apparatus, the surface texturing apparatus is configured to carve a plurality of replicated circular saw milling marks into the surface of the article facing the cutting tool, replicating a circular saw milled texture in the surface of the article facing the cutting tool.

### Claim 2 (depends on 1)

The surface texturing apparatus of claim 1, wherein the second actuator is arranged and disposed to modulate the distance between or overlap of the cutting tool and the surface of the article facing the cutting tool between or during the carving of each groove into the surface of the article, effecting a pseudo-random modulation of the circular saw milled texture.

### Claim 3 (depends on 1)

The surface texturing apparatus of claim 1, wherein the second actuator actuates the actuated tool holder or the cutting tool.

### Claim 4 (depends on 1)

The surface texturing apparatus of claim 1, wherein the second actuator actuates the guide for positioning the article.

### Claim 5 (depends on 1)

The surface texturing apparatus of claim 1, wherein the at least two independent actuators include a third actuator which advances the article along the surface texturing apparatus.

### Claim 6 (depends on 5)

The surface texturing apparatus of claim 5, wherein the third actuator is arranged and disposed to vary a speed at which the article advances along the surface texturing apparatus while replicating the circular saw milled texture, effecting a pseudo-random modulation of the circular saw milled texture.

### Claim 7 (depends on 1)

The surface texturing apparatus of claim 1, wherein the cutting tool is selected from the group consisting of chip breakers, circular saw bits, chisel edges, stylus points, angled planer blades, and combinations thereof.

### Claim 8 (depends on 1)

The surface texturing apparatus of claim 1, wherein the second actuator induces rotational wobble in the rotating disk, and the rotational wobble translates the cutting tool toward and away from the surface of the article facing the cutting tool.

### Claim 9 (depends on 8)

The surface texturing apparatus of claim 8, wherein the second actuator is selected from the group consisting of an air jet, a water jet, an electromagnet, an adjustable guide, a hydraulic, pneumatic, or electromagnetic rod, a hydraulic, pneumatic, or electromagnetic block, or a hydraulic, pneumatic, or electromagnetic hammer, and combinations thereof.

### Claim 10 (depends on 8)

The surface texturing apparatus of claim 8, wherein the rotational wobble is a regular oscillation.

### Claim 11 (depends on 8)

The surface texturing apparatus of claim 8, wherein the rotational wobble is an irregular oscillation.

### Claim 12 (depends on 1)

The surface texturing apparatus of claim 1, further including a guide block adjacent to the rotating disk which is arranged and disposed to limit rotational wobble of the rotating disk.

### Claim 13 (depends on 1)

The surface texturing apparatus of claim 1, wherein the second actuator axially translates the rotating disk toward and away from the surface of the article facing the cutting tool.

### Claim 14 (depends on 1)

The surface texturing apparatus of claim 1, further including at least one additional cutting tool mounted to the rotating disk at about the radial distance from the center of the rotating disk and circumferentially displaced from the cutting tool around the rotating disk.
